From 2763bb962f5ecbeb21f3a2a4cc40f2877824f009 Mon Sep 17 00:00:00 2001
From: Furgo <148809153+furgo16@users.noreply.github.com>
Date: Sat, 22 Nov 2025 19:39:57 +0100
Subject: [PATCH] Assembly: Prevent zero-length line creation in ExplodedView

Safeguards the generation of explosion trail lines to avoid creating
invalid geometry.

Previously, if a part displacement was zero (or effectively zero),
`Part.LineSegment` would attempt to create a line with identical start
and end points, causing OpenCascade to throw a `Part.OCCError`. This
resulted in failures during document restoration and recomputes.

This commit introduces a `_createSafeLine` helper method that checks the
distance against a `1e-7` (near-zero) tolerance before attempting to
generate the shape.
---
 src/Mod/Assembly/CommandCreateView.py | 18 ++++++++++++++----
 1 file changed, 14 insertions(+), 4 deletions(-)

diff --git a/src/Mod/Assembly/CommandCreateView.py b/src/Mod/Assembly/CommandCreateView.py
index 1ef1c2ffec..1ecffbe07d 100644
--- a/src/Mod/Assembly/CommandCreateView.py
+++ b/src/Mod/Assembly/CommandCreateView.py
@@ -132,6 +132,14 @@ class ExplodedView:
                 return obj
         return None
 
+    def _createSafeLine(self, start, end):
+        """Creates a LineSegment shape only if points are not coincident."""
+        from Part import Precision
+
+        if (start - end).Length > Precision.confusion():
+            return LineSegment(start, end).toShape()
+        return None
+
     def saveAssemblyAndExplode(self, viewObj):
         self.initialPlcs = UtilsAssembly.saveAssemblyPartsPlacements(self.getAssembly(viewObj))
 
@@ -140,8 +148,9 @@ class ExplodedView:
         lines = []
 
         for startPos, endPos in self.positions:
-            line = LineSegment(startPos, endPos).toShape()
-            lines.append(line)
+            line = self._createSafeLine(startPos, endPos)
+            if line:
+                lines.append(line)
         if lines:
             return Compound(lines)
 
@@ -244,8 +253,9 @@ class ExplodedView:
 
         # Add shapes for the explosion lines
         for start_pos, end_pos in line_positions:
-            line = LineSegment(start_pos, end_pos).toShape()
-            exploded_shapes.append(line)
+            line = self._createSafeLine(start_pos, end_pos)
+            if line:
+                exploded_shapes.append(line)
 
         if exploded_shapes:
             return Compound(exploded_shapes)