# -*- coding: utf-8 -*- # *************************************************************************** # * * # * Copyright (c) 2019 Russell Johnson (russ4262) * # * Copyright (c) 2019 sliptonic * # * * # * This program is free software; you can redistribute it and/or modify * # * it under the terms of the GNU Lesser General Public License (LGPL) * # * as published by the Free Software Foundation; either version 2 of * # * the License, or (at your option) any later version. * # * for detail see the LICENCE text file. * # * * # * This program is distributed in the hope that it will be useful, * # * but WITHOUT ANY WARRANTY; without even the implied warranty of * # * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * # * GNU Library General Public License for more details. * # * * # * You should have received a copy of the GNU Library General Public * # * License along with this program; if not, write to the Free Software * # * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 * # * USA * # * * # *************************************************************************** from __future__ import print_function import FreeCAD import MeshPart import Path import PathScripts.PathLog as PathLog import PathScripts.PathUtils as PathUtils import PathScripts.PathOp as PathOp from PySide import QtCore import time import math import Part import Draft if FreeCAD.GuiUp: import FreeCADGui __title__ = "Path Waterline Operation" __author__ = "russ4262 (Russell Johnson), sliptonic (Brad Collette)" __url__ = "http://www.freecadweb.org" __doc__ = "Class and implementation of Mill Facing operation." PathLog.setLevel(PathLog.Level.INFO, PathLog.thisModule()) # PathLog.trackModule(PathLog.thisModule()) # Qt translation handling def translate(context, text, disambig=None): return QtCore.QCoreApplication.translate(context, text, disambig) # OCL must be installed try: import ocl except ImportError: FreeCAD.Console.PrintError( translate("Path_Waterline", "This operation requires OpenCamLib to be installed.") + "\n") import sys sys.exit(translate("Path_Waterline", "This operation requires OpenCamLib to be installed.")) class ObjectWaterline(PathOp.ObjectOp): '''Proxy object for Surfacing operation.''' def baseObject(self): '''baseObject() ... returns super of receiver Used to call base implementation in overwritten functions.''' return super(self.__class__, self) def opFeatures(self, obj): '''opFeatures(obj) ... return all standard features and edges based geomtries''' return PathOp.FeatureTool | PathOp.FeatureDepths | PathOp.FeatureHeights | PathOp.FeatureStepDown | PathOp.FeatureCoolant | PathOp.FeatureBaseFaces def initOperation(self, obj): '''initPocketOp(obj) ... Initialize the operation - property creation and property editor status.''' self.initOpProperties(obj) # For debugging if PathLog.getLevel(PathLog.thisModule()) != 4: obj.setEditorMode('ShowTempObjects', 2) # hide if not hasattr(obj, 'DoNotSetDefaultValues'): self.setEditorProperties(obj) def initOpProperties(self, obj): '''initOpProperties(obj) ... create operation specific properties''' PROPS = [ ("App::PropertyBool", "ShowTempObjects", "Debug", QtCore.QT_TRANSLATE_NOOP("App::Property", "Show the temporary path construction objects when module is in DEBUG mode.")), ("App::PropertyDistance", "AngularDeflection", "Mesh Conversion", QtCore.QT_TRANSLATE_NOOP("App::Property", "Smaller values yield a finer, more accurate the mesh. Smaller values increase processing time a lot.")), ("App::PropertyDistance", "LinearDeflection", "Mesh Conversion", QtCore.QT_TRANSLATE_NOOP("App::Property", "Smaller values yield a finer, more accurate the mesh. Smaller values do not increase processing time much.")), ("App::PropertyInteger", "AvoidLastX_Faces", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Avoid cutting the last 'N' faces in the Base Geometry list of selected faces.")), ("App::PropertyBool", "AvoidLastX_InternalFeatures", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Do not cut internal features on avoided faces.")), ("App::PropertyDistance", "BoundaryAdjustment", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Positive values push the cutter toward, or beyond, the boundary. Negative values retract the cutter away from the boundary.")), ("App::PropertyBool", "BoundaryEnforcement", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "If true, the cutter will remain inside the boundaries of the model or selected face(s).")), ("App::PropertyEnumeration", "HandleMultipleFeatures", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Choose how to process multiple Base Geometry features.")), ("App::PropertyDistance", "InternalFeaturesAdjustment", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Positive values push the cutter toward, or into, the feature. Negative values retract the cutter away from the feature.")), ("App::PropertyBool", "InternalFeaturesCut", "Selected Geometry Settings", QtCore.QT_TRANSLATE_NOOP("App::Property", "Ignore internal feature areas within a larger selected face.")), ("App::PropertyEnumeration", "Algorithm", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Select the algorithm to use: OCL Dropcutter*, or Experimental.")), ("App::PropertyEnumeration", "BoundBox", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Select the overall boundary for the operation. ")), ("App::PropertyVectorDistance", "CircularCenterCustom", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the start point for circular cut patterns.")), ("App::PropertyEnumeration", "CircularCenterAt", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Choose location of the center point for starting the circular pattern.")), ("App::PropertyEnumeration", "ClearLastLayer", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set to clear last layer in a `Multi-pass` operation.")), ("App::PropertyEnumeration", "CutMode", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the direction for the cutting tool to engage the material: Climb (ClockWise) or Conventional (CounterClockWise)")), ("App::PropertyEnumeration", "CutPattern", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the geometric clearing pattern to use for the operation.")), ("App::PropertyFloat", "CutPatternAngle", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "The yaw angle used for certain clearing patterns")), ("App::PropertyBool", "CutPatternReversed", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Reverse the cut order of the stepover paths. For circular cut patterns, begin at the outside and work toward the center.")), ("App::PropertyDistance", "DepthOffset", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the Z-axis depth offset from the target surface.")), ("App::PropertyEnumeration", "LayerMode", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Complete the operation in a single pass at depth, or mulitiple passes to final depth.")), ("App::PropertyEnumeration", "ProfileEdges", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Profile the edges of the selection.")), ("App::PropertyDistance", "SampleInterval", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the sampling resolution. Smaller values quickly increase processing time.")), ("App::PropertyPercent", "StepOver", "Clearing Options", QtCore.QT_TRANSLATE_NOOP("App::Property", "Set the stepover percentage, based on the tool's diameter.")), ("App::PropertyBool", "OptimizeLinearPaths", "Optimization", QtCore.QT_TRANSLATE_NOOP("App::Property", "Enable optimization of linear paths (co-linear points). Removes unnecessary co-linear points from G-Code output.")), ("App::PropertyBool", "OptimizeStepOverTransitions", "Optimization", QtCore.QT_TRANSLATE_NOOP("App::Property", "Enable separate optimization of transitions between, and breaks within, each step over path.")), ("App::PropertyDistance", "GapThreshold", "Optimization", QtCore.QT_TRANSLATE_NOOP("App::Property", "Collinear and co-radial artifact gaps that are smaller than this threshold are closed in the path.")), ("App::PropertyString", "GapSizes", "Optimization", QtCore.QT_TRANSLATE_NOOP("App::Property", "Feedback: three smallest gaps identified in the path geometry.")), ("App::PropertyVectorDistance", "StartPoint", "Start Point", QtCore.QT_TRANSLATE_NOOP("App::Property", "The custom start point for the path of this operation")), ("App::PropertyBool", "UseStartPoint", "Start Point", QtCore.QT_TRANSLATE_NOOP("App::Property", "Make True, if specifying a Start Point")) ] missing = list() for (prtyp, nm, grp, tt) in PROPS: if not hasattr(obj, nm): obj.addProperty(prtyp, nm, grp, tt) missing.append(nm) # Set enumeration lists for enumeration properties if len(missing) > 0: ENUMS = self._propertyEnumerations() for n in ENUMS: if n in missing: cmdStr = 'obj.{}={}'.format(n, ENUMS[n]) exec(cmdStr) self.addedAllProperties = True def _propertyEnumerations(self): # Enumeration lists for App::PropertyEnumeration properties return { 'Algorithm': ['OCL Dropcutter', 'Experimental'], 'BoundBox': ['BaseBoundBox', 'Stock'], 'CircularCenterAt': ['CenterOfMass', 'CenterOfBoundBox', 'XminYmin', 'Custom'], 'ClearLastLayer': ['Off', 'Line', 'Circular', 'CircularZigZag', 'Offset', 'ZigZag'], 'CutMode': ['Conventional', 'Climb'], 'CutPattern': ['None', 'Line', 'Circular', 'CircularZigZag', 'Offset', 'ZigZag'], # Additional goals ['Offset', 'Spiral', 'ZigZagOffset', 'Grid', 'Triangle'] 'HandleMultipleFeatures': ['Collectively', 'Individually'], 'LayerMode': ['Single-pass', 'Multi-pass'], 'ProfileEdges': ['None', 'Only', 'First', 'Last'], } def setEditorProperties(self, obj): # Used to hide inputs in properties list show = 0 hide = 2 cpShow = 0 expMode = 0 obj.setEditorMode('BoundaryEnforcement', hide) obj.setEditorMode('ProfileEdges', hide) obj.setEditorMode('InternalFeaturesAdjustment', hide) obj.setEditorMode('InternalFeaturesCut', hide) obj.setEditorMode('GapSizes', hide) obj.setEditorMode('GapThreshold', hide) obj.setEditorMode('AvoidLastX_Faces', hide) obj.setEditorMode('AvoidLastX_InternalFeatures', hide) obj.setEditorMode('BoundaryAdjustment', hide) obj.setEditorMode('HandleMultipleFeatures', hide) if hasattr(obj, 'EnableRotation'): obj.setEditorMode('EnableRotation', hide) if obj.CutPattern == 'None': show = 2 hide = 2 cpShow = 2 # elif obj.CutPattern in ['Line', 'ZigZag']: # show = 0 # hide = 2 elif obj.CutPattern in ['Circular', 'CircularZigZag']: show = 2 # hide hide = 0 # show # obj.setEditorMode('StepOver', cpShow) obj.setEditorMode('CutPatternAngle', show) obj.setEditorMode('CircularCenterAt', hide) obj.setEditorMode('CircularCenterCustom', hide) if obj.Algorithm == 'Experimental': expMode = 2 obj.setEditorMode('SampleInterval', expMode) obj.setEditorMode('LinearDeflection', expMode) obj.setEditorMode('AngularDeflection', expMode) def onChanged(self, obj, prop): if hasattr(self, 'addedAllProperties'): if self.addedAllProperties is True: if prop in ['Algorithm', 'CutPattern']: self.setEditorProperties(obj) def opOnDocumentRestored(self, obj): self.initOpProperties(obj) if PathLog.getLevel(PathLog.thisModule()) != 4: obj.setEditorMode('ShowTempObjects', 2) # hide else: obj.setEditorMode('ShowTempObjects', 0) # show self.setEditorProperties(obj) def opSetDefaultValues(self, obj, job): '''opSetDefaultValues(obj, job) ... initialize defaults''' job = PathUtils.findParentJob(obj) obj.OptimizeLinearPaths = True obj.InternalFeaturesCut = True obj.OptimizeStepOverTransitions = False obj.BoundaryEnforcement = True obj.UseStartPoint = False obj.AvoidLastX_InternalFeatures = True obj.CutPatternReversed = False obj.StartPoint.x = 0.0 obj.StartPoint.y = 0.0 obj.StartPoint.z = obj.ClearanceHeight.Value obj.Algorithm = 'OCL Dropcutter' obj.ProfileEdges = 'None' obj.LayerMode = 'Single-pass' obj.CutMode = 'Conventional' obj.CutPattern = 'None' obj.HandleMultipleFeatures = 'Collectively' # 'Individually' obj.CircularCenterAt = 'CenterOfMass' # 'CenterOfBoundBox', 'XminYmin', 'Custom' obj.GapSizes = 'No gaps identified.' obj.ClearLastLayer = 'Off' obj.StepOver = 100 obj.CutPatternAngle = 0.0 obj.DepthOffset.Value = 0.0 obj.SampleInterval.Value = 1.0 obj.BoundaryAdjustment.Value = 0.0 obj.InternalFeaturesAdjustment.Value = 0.0 obj.AvoidLastX_Faces = 0 obj.CircularCenterCustom.x = 0.0 obj.CircularCenterCustom.y = 0.0 obj.CircularCenterCustom.z = 0.0 obj.GapThreshold.Value = 0.005 obj.LinearDeflection.Value = 0.0001 obj.AngularDeflection.Value = 0.25 # For debugging obj.ShowTempObjects = False # need to overwrite the default depth calculations for facing d = None if job: if job.Stock: d = PathUtils.guessDepths(job.Stock.Shape, None) PathLog.debug("job.Stock exists") else: PathLog.debug("job.Stock NOT exist") else: PathLog.debug("job NOT exist") if d is not None: obj.OpFinalDepth.Value = d.final_depth obj.OpStartDepth.Value = d.start_depth else: obj.OpFinalDepth.Value = -10 obj.OpStartDepth.Value = 10 PathLog.debug('Default OpFinalDepth: {}'.format(obj.OpFinalDepth.Value)) PathLog.debug('Defualt OpStartDepth: {}'.format(obj.OpStartDepth.Value)) def opApplyPropertyLimits(self, obj): '''opApplyPropertyLimits(obj) ... Apply necessary limits to user input property values before performing main operation.''' # Limit sample interval if obj.SampleInterval.Value < 0.001: obj.SampleInterval.Value = 0.001 PathLog.error(translate('PathWaterline', 'Sample interval limits are 0.001 to 25.4 millimeters.')) if obj.SampleInterval.Value > 25.4: obj.SampleInterval.Value = 25.4 PathLog.error(translate('PathWaterline', 'Sample interval limits are 0.001 to 25.4 millimeters.')) # Limit cut pattern angle if obj.CutPatternAngle < -360.0: obj.CutPatternAngle = 0.0 PathLog.error(translate('PathWaterline', 'Cut pattern angle limits are +-360 degrees.')) if obj.CutPatternAngle >= 360.0: obj.CutPatternAngle = 0.0 PathLog.error(translate('PathWaterline', 'Cut pattern angle limits are +- 360 degrees.')) # Limit StepOver to natural number percentage if obj.StepOver > 100: obj.StepOver = 100 if obj.StepOver < 1: obj.StepOver = 1 # Limit AvoidLastX_Faces to zero and positive values if obj.AvoidLastX_Faces < 0: obj.AvoidLastX_Faces = 0 PathLog.error(translate('PathWaterline', 'AvoidLastX_Faces: Only zero or positive values permitted.')) if obj.AvoidLastX_Faces > 100: obj.AvoidLastX_Faces = 100 PathLog.error(translate('PathWaterline', 'AvoidLastX_Faces: Avoid last X faces count limited to 100.')) def opExecute(self, obj): '''opExecute(obj) ... process surface operation''' PathLog.track() self.modelSTLs = list() self.safeSTLs = list() self.modelTypes = list() self.boundBoxes = list() self.profileShapes = list() self.collectiveShapes = list() self.individualShapes = list() self.avoidShapes = list() self.geoTlrnc = None self.tempGroup = None self.CutClimb = False self.closedGap = False self.gaps = [0.1, 0.2, 0.3] CMDS = list() modelVisibility = list() FCAD = FreeCAD.ActiveDocument # Set debugging behavior self.showDebugObjects = False # Set to true if you want a visual DocObjects created for some path construction objects self.showDebugObjects = obj.ShowTempObjects deleteTempsFlag = True # Set to False for debugging if PathLog.getLevel(PathLog.thisModule()) == 4: deleteTempsFlag = False else: self.showDebugObjects = False # mark beginning of operation and identify parent Job PathLog.info('\nBegin Waterline operation...') startTime = time.time() # Identify parent Job JOB = PathUtils.findParentJob(obj) if JOB is None: PathLog.error(translate('PathWaterline', "No JOB")) return self.stockZMin = JOB.Stock.Shape.BoundBox.ZMin # set cut mode; reverse as needed if obj.CutMode == 'Climb': self.CutClimb = True if obj.CutPatternReversed is True: if self.CutClimb is True: self.CutClimb = False else: self.CutClimb = True # Begin GCode for operation with basic information # ... and move cutter to clearance height and startpoint output = '' if obj.Comment != '': self.commandlist.append(Path.Command('N ({})'.format(str(obj.Comment)), {})) self.commandlist.append(Path.Command('N ({})'.format(obj.Label), {})) self.commandlist.append(Path.Command('N (Tool type: {})'.format(str(obj.ToolController.Tool.ToolType)), {})) self.commandlist.append(Path.Command('N (Compensated Tool Path. Diameter: {})'.format(str(obj.ToolController.Tool.Diameter)), {})) self.commandlist.append(Path.Command('N (Sample interval: {})'.format(str(obj.SampleInterval.Value)), {})) self.commandlist.append(Path.Command('N (Step over %: {})'.format(str(obj.StepOver)), {})) self.commandlist.append(Path.Command('N ({})'.format(output), {})) self.commandlist.append(Path.Command('G0', {'Z': obj.ClearanceHeight.Value, 'F': self.vertRapid})) if obj.UseStartPoint is True: self.commandlist.append(Path.Command('G0', {'X': obj.StartPoint.x, 'Y': obj.StartPoint.y, 'F': self.horizRapid})) # Instantiate additional class operation variables self.resetOpVariables() # Impose property limits self.opApplyPropertyLimits(obj) # Create temporary group for temporary objects, removing existing # if self.showDebugObjects is True: tempGroupName = 'tempPathWaterlineGroup' if FCAD.getObject(tempGroupName): for to in FCAD.getObject(tempGroupName).Group: FCAD.removeObject(to.Name) FCAD.removeObject(tempGroupName) # remove temp directory if already exists if FCAD.getObject(tempGroupName + '001'): for to in FCAD.getObject(tempGroupName + '001').Group: FCAD.removeObject(to.Name) FCAD.removeObject(tempGroupName + '001') # remove temp directory if already exists tempGroup = FCAD.addObject('App::DocumentObjectGroup', tempGroupName) tempGroupName = tempGroup.Name self.tempGroup = tempGroup tempGroup.purgeTouched() # Add temp object to temp group folder with following code: # ... self.tempGroup.addObject(OBJ) # Setup cutter for OCL and cutout value for operation - based on tool controller properties self.cutter = self.setOclCutter(obj) self.safeCutter = self.setOclCutter(obj, safe=True) if self.cutter is False or self.safeCutter is False: PathLog.error(translate('PathWaterline', "Canceling Waterline operation. Error creating OCL cutter.")) return toolDiam = self.cutter.getDiameter() self.cutOut = (toolDiam * (float(obj.StepOver) / 100.0)) self.radius = toolDiam / 2.0 self.gaps = [toolDiam, toolDiam, toolDiam] # Get height offset values for later use self.SafeHeightOffset = JOB.SetupSheet.SafeHeightOffset.Value self.ClearHeightOffset = JOB.SetupSheet.ClearanceHeightOffset.Value # Set deflection values for mesh generation useDGT = False try: # try/except is for Path Jobs created before GeometryTolerance self.geoTlrnc = JOB.GeometryTolerance.Value if self.geoTlrnc == 0.0: useDGT = True except AttributeError as ee: PathLog.warning('{}\nPlease set Job.GeometryTolerance to an acceptable value. Using PathPreferences.defaultGeometryTolerance().'.format(ee)) useDGT = True if useDGT: import PathScripts.PathPreferences as PathPreferences self.geoTlrnc = PathPreferences.defaultGeometryTolerance() # Calculate default depthparams for operation self.depthParams = PathUtils.depth_params(obj.ClearanceHeight.Value, obj.SafeHeight.Value, obj.StartDepth.Value, obj.StepDown.Value, 0.0, obj.FinalDepth.Value) self.midDep = (obj.StartDepth.Value + obj.FinalDepth.Value) / 2.0 # make circle for workplane self.wpc = Part.makeCircle(2.0) # Save model visibilities for restoration if FreeCAD.GuiUp: for m in range(0, len(JOB.Model.Group)): mNm = JOB.Model.Group[m].Name modelVisibility.append(FreeCADGui.ActiveDocument.getObject(mNm).Visibility) # Setup STL, model type, and bound box containers for each model in Job for m in range(0, len(JOB.Model.Group)): M = JOB.Model.Group[m] self.modelSTLs.append(False) self.safeSTLs.append(False) self.profileShapes.append(False) # Set bound box if obj.BoundBox == 'BaseBoundBox': if M.TypeId.startswith('Mesh'): self.modelTypes.append('M') # Mesh self.boundBoxes.append(M.Mesh.BoundBox) else: self.modelTypes.append('S') # Solid self.boundBoxes.append(M.Shape.BoundBox) elif obj.BoundBox == 'Stock': self.modelTypes.append('S') # Solid self.boundBoxes.append(JOB.Stock.Shape.BoundBox) # ###### MAIN COMMANDS FOR OPERATION ###### # Begin processing obj.Base data and creating GCode # Process selected faces, if available pPM = self._preProcessModel(JOB, obj) if pPM is False: PathLog.error('Unable to pre-process obj.Base.') else: (FACES, VOIDS) = pPM # Create OCL.stl model objects if obj.Algorithm == 'OCL Dropcutter': self._prepareModelSTLs(JOB, obj) PathLog.debug('obj.LinearDeflection.Value: {}'.format(obj.LinearDeflection.Value)) PathLog.debug('obj.AngularDeflection.Value: {}'.format(obj.AngularDeflection.Value)) for m in range(0, len(JOB.Model.Group)): Mdl = JOB.Model.Group[m] if FACES[m] is False: PathLog.error('No data for model base: {}'.format(JOB.Model.Group[m].Label)) else: if m > 0: # Raise to clearance between models CMDS.append(Path.Command('N (Transition to base: {}.)'.format(Mdl.Label))) CMDS.append(Path.Command('G0', {'Z': obj.ClearanceHeight.Value, 'F': self.vertRapid})) PathLog.info('Working on Model.Group[{}]: {}'.format(m, Mdl.Label)) # make stock-model-voidShapes STL model for avoidance detection on transitions if obj.Algorithm == 'OCL Dropcutter': self._makeSafeSTL(JOB, obj, m, FACES[m], VOIDS[m]) # time.sleep(0.2) # Process model/faces - OCL objects must be ready CMDS.extend(self._processCutAreas(JOB, obj, m, FACES[m], VOIDS[m])) # Save gcode produced self.commandlist.extend(CMDS) # ###### CLOSING COMMANDS FOR OPERATION ###### # Delete temporary objects # Restore model visibilities for restoration if FreeCAD.GuiUp: FreeCADGui.ActiveDocument.getObject(tempGroupName).Visibility = False for m in range(0, len(JOB.Model.Group)): M = JOB.Model.Group[m] M.Visibility = modelVisibility[m] if deleteTempsFlag is True: for to in tempGroup.Group: if hasattr(to, 'Group'): for go in to.Group: FCAD.removeObject(go.Name) FCAD.removeObject(to.Name) FCAD.removeObject(tempGroupName) else: if len(tempGroup.Group) == 0: FCAD.removeObject(tempGroupName) else: tempGroup.purgeTouched() # Provide user feedback for gap sizes gaps = list() for g in self.gaps: if g != toolDiam: gaps.append(g) if len(gaps) > 0: obj.GapSizes = '{} mm'.format(gaps) else: if self.closedGap is True: obj.GapSizes = 'Closed gaps < Gap Threshold.' else: obj.GapSizes = 'No gaps identified.' # clean up class variables self.resetOpVariables() self.deleteOpVariables() self.modelSTLs = None self.safeSTLs = None self.modelTypes = None self.boundBoxes = None self.gaps = None self.closedGap = None self.SafeHeightOffset = None self.ClearHeightOffset = None self.depthParams = None self.midDep = None self.wpc = None del self.modelSTLs del self.safeSTLs del self.modelTypes del self.boundBoxes del self.gaps del self.closedGap del self.SafeHeightOffset del self.ClearHeightOffset del self.depthParams del self.midDep del self.wpc execTime = time.time() - startTime PathLog.info('Operation time: {} sec.'.format(execTime)) return True # Methods for constructing the cut area def _preProcessModel(self, JOB, obj): PathLog.debug('_preProcessModel()') FACES = list() VOIDS = list() fShapes = list() vShapes = list() preProcEr = translate('PathWaterline', 'Error pre-processing Face') warnFinDep = translate('PathWaterline', 'Final Depth might need to be lower. Internal features detected in Face') GRP = JOB.Model.Group lenGRP = len(GRP) # Crete place holders for each base model in Job for m in range(0, lenGRP): FACES.append(False) VOIDS.append(False) fShapes.append(False) vShapes.append(False) # The user has selected subobjects from the base. Pre-Process each. if obj.Base and len(obj.Base) > 0: PathLog.debug(' -obj.Base exists. Pre-processing for selected faces.') (FACES, VOIDS) = self._identifyFacesAndVoids(JOB, obj, FACES, VOIDS) # Cycle through each base model, processing faces for each for m in range(0, lenGRP): base = GRP[m] (mFS, mVS, mPS) = self._preProcessFacesAndVoids(obj, base, m, FACES, VOIDS) fShapes[m] = mFS vShapes[m] = mVS self.profileShapes[m] = mPS else: PathLog.debug(' -No obj.Base data.') for m in range(0, lenGRP): self.modelSTLs[m] = True # Process each model base, as a whole, as needed # PathLog.debug(' -Pre-processing all models in Job.') for m in range(0, lenGRP): if fShapes[m] is False: PathLog.debug(' -Pre-processing {} as a whole.'.format(GRP[m].Label)) if obj.BoundBox == 'BaseBoundBox': base = GRP[m] elif obj.BoundBox == 'Stock': base = JOB.Stock pPEB = self._preProcessEntireBase(obj, base, m) if pPEB is False: PathLog.error(' -Failed to pre-process base as a whole.') else: (fcShp, prflShp) = pPEB if fcShp is not False: if fcShp is True: PathLog.debug(' -fcShp is True.') fShapes[m] = True else: fShapes[m] = [fcShp] if prflShp is not False: if fcShp is not False: PathLog.debug('vShapes[{}]: {}'.format(m, vShapes[m])) if vShapes[m] is not False: PathLog.debug(' -Cutting void from base profile shape.') adjPS = prflShp.cut(vShapes[m][0]) self.profileShapes[m] = [adjPS] else: PathLog.debug(' -vShapes[m] is False.') self.profileShapes[m] = [prflShp] else: PathLog.debug(' -Saving base profile shape.') self.profileShapes[m] = [prflShp] PathLog.debug('self.profileShapes[{}]: {}'.format(m, self.profileShapes[m])) # Efor return (fShapes, vShapes) def _identifyFacesAndVoids(self, JOB, obj, F, V): TUPS = list() GRP = JOB.Model.Group lenGRP = len(GRP) # Separate selected faces into (base, face) tuples and flag model(s) for STL creation for (bs, SBS) in obj.Base: for sb in SBS: # Flag model for STL creation mdlIdx = None for m in range(0, lenGRP): if bs is GRP[m]: self.modelSTLs[m] = True mdlIdx = m break TUPS.append((mdlIdx, bs, sb)) # (model idx, base, sub) # Apply `AvoidXFaces` value faceCnt = len(TUPS) add = faceCnt - obj.AvoidLastX_Faces for bst in range(0, faceCnt): (m, base, sub) = TUPS[bst] shape = getattr(base.Shape, sub) if isinstance(shape, Part.Face): faceIdx = int(sub[4:]) - 1 if bst < add: if F[m] is False: F[m] = list() F[m].append((shape, faceIdx)) else: if V[m] is False: V[m] = list() V[m].append((shape, faceIdx)) return (F, V) def _preProcessFacesAndVoids(self, obj, base, m, FACES, VOIDS): mFS = False mVS = False mPS = False mIFS = list() BB = base.Shape.BoundBox if FACES[m] is not False: isHole = False if obj.HandleMultipleFeatures == 'Collectively': cont = True fsL = list() # face shape list ifL = list() # avoid shape list outFCS = list() # Get collective envelope slice of selected faces for (fcshp, fcIdx) in FACES[m]: fNum = fcIdx + 1 fsL.append(fcshp) gFW = self._getFaceWires(base, fcshp, fcIdx) if gFW is False: PathLog.debug('Failed to get wires from Face{}'.format(fNum)) elif gFW[0] is False: PathLog.debug('Cannot process Face{}. Check that it has horizontal surface exposure.'.format(fNum)) else: ((otrFace, raised), intWires) = gFW outFCS.append(otrFace) if obj.InternalFeaturesCut is False: if intWires is not False: for (iFace, rsd) in intWires: ifL.append(iFace) PathLog.debug('Attempting to get cross-section of collective faces.') if len(outFCS) == 0: PathLog.error('Cannot process selected faces. Check horizontal surface exposure.'.format(fNum)) cont = False else: cfsL = Part.makeCompound(outFCS) # Handle profile edges request if cont is True and obj.ProfileEdges != 'None': ofstVal = self._calculateOffsetValue(obj, isHole) psOfst = self._extractFaceOffset(obj, cfsL, ofstVal) if psOfst is not False: mPS = [psOfst] if obj.ProfileEdges == 'Only': mFS = True cont = False else: PathLog.error(' -Failed to create profile geometry for selected faces.') cont = False if cont is True: if self.showDebugObjects is True: T = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpCollectiveShape') T.Shape = cfsL T.purgeTouched() self.tempGroup.addObject(T) ofstVal = self._calculateOffsetValue(obj, isHole) faceOfstShp = self._extractFaceOffset(obj, cfsL, ofstVal) if faceOfstShp is False: PathLog.error(' -Failed to create offset face.') cont = False if cont is True: lenIfL = len(ifL) if obj.InternalFeaturesCut is False: if lenIfL == 0: PathLog.debug(' -No internal features saved.') else: if lenIfL == 1: casL = ifL[0] else: casL = Part.makeCompound(ifL) if self.showDebugObjects is True: C = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpCompoundIntFeat') C.Shape = casL C.purgeTouched() self.tempGroup.addObject(C) ofstVal = self._calculateOffsetValue(obj, isHole=True) intOfstShp = self._extractFaceOffset(obj, casL, ofstVal) mIFS.append(intOfstShp) # faceOfstShp = faceOfstShp.cut(intOfstShp) mFS = [faceOfstShp] # Eif elif obj.HandleMultipleFeatures == 'Individually': for (fcshp, fcIdx) in FACES[m]: cont = True fsL = list() # face shape list ifL = list() # avoid shape list fNum = fcIdx + 1 outerFace = False gFW = self._getFaceWires(base, fcshp, fcIdx) if gFW is False: PathLog.debug('Failed to get wires from Face{}'.format(fNum)) cont = False elif gFW[0] is False: PathLog.debug('Cannot process Face{}. Check that it has horizontal surface exposure.'.format(fNum)) cont = False outerFace = False else: ((otrFace, raised), intWires) = gFW outerFace = otrFace if obj.InternalFeaturesCut is False: if intWires is not False: for (iFace, rsd) in intWires: ifL.append(iFace) if outerFace is not False: PathLog.debug('Attempting to create offset face of Face{}'.format(fNum)) if obj.ProfileEdges != 'None': ofstVal = self._calculateOffsetValue(obj, isHole) psOfst = self._extractFaceOffset(obj, outerFace, ofstVal) if psOfst is not False: if mPS is False: mPS = list() mPS.append(psOfst) if obj.ProfileEdges == 'Only': if mFS is False: mFS = list() mFS.append(True) cont = False else: PathLog.error(' -Failed to create profile geometry for Face{}.'.format(fNum)) cont = False if cont is True: ofstVal = self._calculateOffsetValue(obj, isHole) faceOfstShp = self._extractFaceOffset(obj, slc, ofstVal) lenIfl = len(ifL) if obj.InternalFeaturesCut is False and lenIfl > 0: if lenIfl == 1: casL = ifL[0] else: casL = Part.makeCompound(ifL) ofstVal = self._calculateOffsetValue(obj, isHole=True) intOfstShp = self._extractFaceOffset(obj, casL, ofstVal) mIFS.append(intOfstShp) # faceOfstShp = faceOfstShp.cut(intOfstShp) if mFS is False: mFS = list() mFS.append(faceOfstShp) # Eif # Efor # Eif # Eif if len(mIFS) > 0: if mVS is False: mVS = list() for ifs in mIFS: mVS.append(ifs) if VOIDS[m] is not False: PathLog.debug('Processing avoid faces.') cont = True isHole = False outFCS = list() intFEAT = list() for (fcshp, fcIdx) in VOIDS[m]: fNum = fcIdx + 1 gFW = self._getFaceWires(base, fcshp, fcIdx) if gFW is False: PathLog.debug('Failed to get wires from avoid Face{}'.format(fNum)) cont = False else: ((otrFace, raised), intWires) = gFW outFCS.append(otrFace) if obj.AvoidLastX_InternalFeatures is False: if intWires is not False: for (iFace, rsd) in intWires: intFEAT.append(iFace) lenOtFcs = len(outFCS) if lenOtFcs == 0: cont = False else: if lenOtFcs == 1: avoid = outFCS[0] else: avoid = Part.makeCompound(outFCS) if self.showDebugObjects is True: PathLog.debug('*** tmpAvoidArea') P = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpVoidEnvelope') P.Shape = avoid # P.recompute() P.purgeTouched() self.tempGroup.addObject(P) if cont is True: if self.showDebugObjects is True: PathLog.debug('*** tmpVoidCompound') P = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpVoidCompound') P.Shape = avoid # P.recompute() P.purgeTouched() self.tempGroup.addObject(P) ofstVal = self._calculateOffsetValue(obj, isHole, isVoid=True) avdOfstShp = self._extractFaceOffset(obj, avoid, ofstVal) if avdOfstShp is False: PathLog.error('Failed to create collective offset avoid face.') cont = False if cont is True: avdShp = avdOfstShp if obj.AvoidLastX_InternalFeatures is False and len(intFEAT) > 0: if len(intFEAT) > 1: ifc = Part.makeCompound(intFEAT) else: ifc = intFEAT[0] ofstVal = self._calculateOffsetValue(obj, isHole=True) ifOfstShp = self._extractFaceOffset(obj, ifc, ofstVal) if ifOfstShp is False: PathLog.error('Failed to create collective offset avoid internal features.') else: avdShp = avdOfstShp.cut(ifOfstShp) if mVS is False: mVS = list() mVS.append(avdShp) return (mFS, mVS, mPS) def _getFaceWires(self, base, fcshp, fcIdx): outFace = False INTFCS = list() fNum = fcIdx + 1 # preProcEr = translate('PathWaterline', 'Error pre-processing Face') warnFinDep = translate('PathWaterline', 'Final Depth might need to be lower. Internal features detected in Face') PathLog.debug('_getFaceWires() from Face{}'.format(fNum)) WIRES = self._extractWiresFromFace(base, fcshp) if WIRES is False: PathLog.error('Failed to extract wires from Face{}'.format(fNum)) return False # Process remaining internal features, adding to FCS list lenW = len(WIRES) for w in range(0, lenW): (wire, rsd) = WIRES[w] PathLog.debug('Processing Wire{} in Face{}. isRaised: {}'.format(w + 1, fNum, rsd)) if wire.isClosed() is False: PathLog.debug(' -wire is not closed.') else: slc = self._flattenWireToFace(wire) if slc is False: PathLog.error('FAILED to identify horizontal exposure on Face{}.'.format(fNum)) else: if w == 0: outFace = (slc, rsd) else: # add to VOIDS so cutter avoids area. PathLog.warning(warnFinDep + str(fNum) + '.') INTFCS.append((slc, rsd)) if len(INTFCS) == 0: return (outFace, False) else: return (outFace, INTFCS) def _preProcessEntireBase(self, obj, base, m): cont = True isHole = False prflShp = False # Create envelope, extract cross-section and make offset co-planar shape # baseEnv = PathUtils.getEnvelope(base.Shape, subshape=None, depthparams=self.depthParams) try: baseEnv = PathUtils.getEnvelope(partshape=base.Shape, subshape=None, depthparams=self.depthParams) # Produces .Shape except Exception as ee: PathLog.error(str(ee)) shell = base.Shape.Shells[0] solid = Part.makeSolid(shell) try: baseEnv = PathUtils.getEnvelope(partshape=solid, subshape=None, depthparams=self.depthParams) # Produces .Shape except Exception as eee: PathLog.error(str(eee)) cont = False # time.sleep(0.2) if cont is True: csFaceShape = self._getShapeSlice(baseEnv) if csFaceShape is False: PathLog.debug('_getShapeSlice(baseEnv) failed') csFaceShape = self._getCrossSection(baseEnv) if csFaceShape is False: PathLog.debug('_getCrossSection(baseEnv) failed') csFaceShape = self._getSliceFromEnvelope(baseEnv) if csFaceShape is False: PathLog.error('Failed to slice baseEnv shape.') cont = False if cont is True and obj.ProfileEdges != 'None': PathLog.debug(' -Attempting profile geometry for model base.') ofstVal = self._calculateOffsetValue(obj, isHole) psOfst = self._extractFaceOffset(obj, csFaceShape, ofstVal) if psOfst is not False: if obj.ProfileEdges == 'Only': return (True, psOfst) prflShp = psOfst else: PathLog.error(' -Failed to create profile geometry.') cont = False if cont is True: ofstVal = self._calculateOffsetValue(obj, isHole) faceOffsetShape = self._extractFaceOffset(obj, csFaceShape, ofstVal) if faceOffsetShape is False: PathLog.error('_extractFaceOffset() failed.') else: faceOffsetShape.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - faceOffsetShape.BoundBox.ZMin)) return (faceOffsetShape, prflShp) return False def _extractWiresFromFace(self, base, fc): '''_extractWiresFromFace(base, fc) ... Attempts to return all closed wires within a parent face, including the outer most wire of the parent. The wires are ordered by area. Each wire is also categorized as a pocket(False) or raised protrusion(True). ''' PathLog.debug('_extractWiresFromFace()') WIRES = list() lenWrs = len(fc.Wires) PathLog.debug(' -Wire count: {}'.format(lenWrs)) def index0(tup): return tup[0] # Cycle through wires in face for w in range(0, lenWrs): PathLog.debug(' -Analyzing wire_{}'.format(w + 1)) wire = fc.Wires[w] checkEdges = False cont = True # Check for closed edges (circles, ellipses, etc...) for E in wire.Edges: if E.isClosed() is True: checkEdges = True break if checkEdges is True: PathLog.debug(' -checkEdges is True') for e in range(0, len(wire.Edges)): edge = wire.Edges[e] if edge.isClosed() is True and edge.Mass > 0.01: PathLog.debug(' -Found closed edge') raised = False ip = self._isPocket(base, fc, edge) if ip is False: raised = True ebb = edge.BoundBox eArea = ebb.XLength * ebb.YLength F = Part.Face(Part.Wire([edge])) WIRES.append((eArea, F.Wires[0], raised)) cont = False if cont is True: PathLog.debug(' -cont is True') # If only one wire and not checkEdges, return first wire if lenWrs == 1: return [(wire, False)] raised = False wbb = wire.BoundBox wArea = wbb.XLength * wbb.YLength if w > 0: ip = self._isPocket(base, fc, wire) if ip is False: raised = True WIRES.append((wArea, Part.Wire(wire.Edges), raised)) nf = len(WIRES) if nf > 0: PathLog.debug(' -number of wires found is {}'.format(nf)) if nf == 1: (area, W, raised) = WIRES[0] return [(W, raised)] else: sortedWIRES = sorted(WIRES, key=index0, reverse=True) return [(W, raised) for (area, W, raised) in sortedWIRES] # outer, then inner by area size return False def _calculateOffsetValue(self, obj, isHole, isVoid=False): '''_calculateOffsetValue(obj, isHole, isVoid) ... internal function. Calculate the offset for the Path.Area() function.''' JOB = PathUtils.findParentJob(obj) tolrnc = JOB.GeometryTolerance.Value if isVoid is False: if isHole is True: offset = -1 * obj.InternalFeaturesAdjustment.Value offset += self.radius # (self.radius + (tolrnc / 10.0)) else: offset = -1 * obj.BoundaryAdjustment.Value if obj.BoundaryEnforcement is True: offset += self.radius # (self.radius + (tolrnc / 10.0)) else: offset -= self.radius # (self.radius + (tolrnc / 10.0)) offset = 0.0 - offset else: offset = -1 * obj.BoundaryAdjustment.Value offset += self.radius # (self.radius + (tolrnc / 10.0)) return offset def _extractFaceOffset(self, obj, fcShape, offset, makeComp=True): '''_extractFaceOffset(fcShape, offset) ... internal function. Original _buildPathArea() version copied from PathAreaOp.py module. This version is modified. Adjustments made based on notes by @sliptonic at this webpage: https://github.com/sliptonic/FreeCAD/wiki/PathArea-notes.''' PathLog.debug('_extractFaceOffset()') if fcShape.BoundBox.ZMin != 0.0: fcShape.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - fcShape.BoundBox.ZMin)) areaParams = {} areaParams['Offset'] = offset areaParams['Fill'] = 1 # 1 areaParams['Coplanar'] = 0 areaParams['SectionCount'] = 1 # -1 = full(all per depthparams??) sections areaParams['Reorient'] = True areaParams['OpenMode'] = 0 areaParams['MaxArcPoints'] = 400 # 400 areaParams['Project'] = True # areaParams['Tolerance'] = 0.001 area = Path.Area() # Create instance of Area() class object # area.setPlane(PathUtils.makeWorkplane(fcShape)) # Set working plane area.setPlane(PathUtils.makeWorkplane(self.wpc)) # Set working plane to normal at Z=1 area.add(fcShape) area.setParams(**areaParams) # set parameters # Save parameters for debugging # obj.AreaParams = str(area.getParams()) # PathLog.debug("Area with params: {}".format(area.getParams())) offsetShape = area.getShape() wCnt = len(offsetShape.Wires) if wCnt == 0: return False elif wCnt == 1: ofstFace = Part.Face(offsetShape.Wires[0]) if not makeComp: ofstFace = [ofstFace] else: W = list() for wr in offsetShape.Wires: W.append(Part.Face(wr)) if makeComp: ofstFace = Part.makeCompound(W) else: ofstFace = W return ofstFace # offsetShape def _isPocket(self, b, f, w): '''_isPocket(b, f, w)... Attempts to determine if the wire(w) in face(f) of base(b) is a pocket or raised protrusion. Returns True if pocket, False if raised protrusion.''' e = w.Edges[0] for fi in range(0, len(b.Shape.Faces)): face = b.Shape.Faces[fi] for ei in range(0, len(face.Edges)): edge = face.Edges[ei] if e.isSame(edge) is True: if f is face: # Alternative: run loop to see if all edges are same pass # same source face, look for another else: if face.CenterOfMass.z < f.CenterOfMass.z: return True return False def _flattenWireToFace(self, wire): PathLog.debug('_flattenWireToFace()') if wire.isClosed() is False: PathLog.debug(' -wire.isClosed() is False') return False # If wire is planar horizontal, convert to a face and return if wire.BoundBox.ZLength == 0.0: slc = Part.Face(wire) return slc # Attempt to create a new wire for manipulation, if not, use original newWire = Part.Wire(wire.Edges) if newWire.isClosed() is True: nWire = newWire else: PathLog.debug(' -newWire.isClosed() is False') nWire = wire # Attempt extrusion, and then try a manual slice and then cross-section ext = self._getExtrudedShape(nWire) if ext is False: PathLog.debug('_getExtrudedShape() failed') else: slc = self._getShapeSlice(ext) if slc is not False: return slc cs = self._getCrossSection(ext, True) if cs is not False: return cs # Attempt creating an envelope, and then try a manual slice and then cross-section env = self._getShapeEnvelope(nWire) if env is False: PathLog.debug('_getShapeEnvelope() failed') else: slc = self._getShapeSlice(env) if slc is not False: return slc cs = self._getCrossSection(env, True) if cs is not False: return cs # Attempt creating a projection slc = self._getProjectedFace(nWire) if slc is False: PathLog.debug('_getProjectedFace() failed') else: return slc return False def _getExtrudedShape(self, wire): PathLog.debug('_getExtrudedShape()') wBB = wire.BoundBox extFwd = math.floor(2.0 * wBB.ZLength) + 10.0 try: # slower, but renders collective faces correctly. Method 5 in TESTING shell = wire.extrude(FreeCAD.Vector(0.0, 0.0, extFwd)) except Exception as ee: PathLog.error(' -extrude wire failed: \n{}'.format(ee)) return False SHP = Part.makeSolid(shell) return SHP def _getShapeSlice(self, shape): PathLog.debug('_getShapeSlice()') bb = shape.BoundBox mid = (bb.ZMin + bb.ZMax) / 2.0 xmin = bb.XMin - 1.0 xmax = bb.XMax + 1.0 ymin = bb.YMin - 1.0 ymax = bb.YMax + 1.0 p1 = FreeCAD.Vector(xmin, ymin, mid) p2 = FreeCAD.Vector(xmax, ymin, mid) p3 = FreeCAD.Vector(xmax, ymax, mid) p4 = FreeCAD.Vector(xmin, ymax, mid) e1 = Part.makeLine(p1, p2) e2 = Part.makeLine(p2, p3) e3 = Part.makeLine(p3, p4) e4 = Part.makeLine(p4, p1) face = Part.Face(Part.Wire([e1, e2, e3, e4])) fArea = face.BoundBox.XLength * face.BoundBox.YLength # face.Wires[0].Area sArea = shape.BoundBox.XLength * shape.BoundBox.YLength midArea = (fArea + sArea) / 2.0 slcShp = shape.common(face) slcArea = slcShp.BoundBox.XLength * slcShp.BoundBox.YLength if slcArea < midArea: for W in slcShp.Wires: if W.isClosed() is False: PathLog.debug(' -wire.isClosed() is False') return False if len(slcShp.Wires) == 1: wire = slcShp.Wires[0] slc = Part.Face(wire) slc.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - slc.BoundBox.ZMin)) return slc else: fL = list() for W in slcShp.Wires: slc = Part.Face(W) slc.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - slc.BoundBox.ZMin)) fL.append(slc) comp = Part.makeCompound(fL) if self.showDebugObjects is True: PathLog.debug('*** tmpSliceCompound') P = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpSliceCompound') P.Shape = comp # P.recompute() P.purgeTouched() self.tempGroup.addObject(P) return comp PathLog.debug(' -slcArea !< midArea') PathLog.debug(' -slcShp.Edges count: {}. Might be a vertically oriented face.'.format(len(slcShp.Edges))) return False def _getProjectedFace(self, wire): PathLog.debug('_getProjectedFace()') F = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpProjectionWire') F.Shape = wire F.purgeTouched() self.tempGroup.addObject(F) try: prj = Draft.makeShape2DView(F, FreeCAD.Vector(0, 0, 1)) prj.recompute() prj.purgeTouched() self.tempGroup.addObject(prj) except Exception as ee: PathLog.error(str(ee)) return False else: pWire = Part.Wire(prj.Shape.Edges) if pWire.isClosed() is False: # PathLog.debug(' -pWire.isClosed() is False') return False slc = Part.Face(pWire) slc.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - slc.BoundBox.ZMin)) return slc return False def _getCrossSection(self, shape, withExtrude=False): PathLog.debug('_getCrossSection()') wires = list() bb = shape.BoundBox mid = (bb.ZMin + bb.ZMax) / 2.0 for i in shape.slice(FreeCAD.Vector(0, 0, 1), mid): wires.append(i) if len(wires) > 0: comp = Part.Compound(wires) # produces correct cross-section wire ! comp.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - comp.BoundBox.ZMin)) csWire = comp.Wires[0] if csWire.isClosed() is False: PathLog.debug(' -comp.Wires[0] is not closed') return False if withExtrude is True: ext = self._getExtrudedShape(csWire) CS = self._getShapeSlice(ext) else: CS = Part.Face(csWire) CS.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - CS.BoundBox.ZMin)) return CS else: PathLog.debug(' -No wires from .slice() method') return False def _getShapeEnvelope(self, shape): PathLog.debug('_getShapeEnvelope()') wBB = shape.BoundBox extFwd = wBB.ZLength + 10.0 minz = wBB.ZMin maxz = wBB.ZMin + extFwd stpDwn = (maxz - minz) / 4.0 dep_par = PathUtils.depth_params(maxz + 5.0, maxz + 3.0, maxz, stpDwn, 0.0, minz) try: env = PathUtils.getEnvelope(partshape=shape, depthparams=dep_par) # Produces .Shape except Exception as ee: PathLog.error('try: PathUtils.getEnvelope() failed.\n' + str(ee)) return False else: return env return False def _getSliceFromEnvelope(self, env): PathLog.debug('_getSliceFromEnvelope()') eBB = env.BoundBox extFwd = eBB.ZLength + 10.0 maxz = eBB.ZMin + extFwd maxMax = env.Edges[0].BoundBox.ZMin emax = math.floor(maxz - 1.0) E = list() for e in range(0, len(env.Edges)): emin = env.Edges[e].BoundBox.ZMin if emin > emax: E.append(env.Edges[e]) tf = Part.Face(Part.Wire(Part.__sortEdges__(E))) tf.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - tf.BoundBox.ZMin)) return tf def _prepareModelSTLs(self, JOB, obj): PathLog.debug('_prepareModelSTLs()') for m in range(0, len(JOB.Model.Group)): M = JOB.Model.Group[m] # PathLog.debug(f" -self.modelTypes[{m}] == 'M'") if self.modelTypes[m] == 'M': #TODO: test if this works facets = M.Mesh.Facets.Points else: facets = Path.getFacets(M.Shape) if self.modelSTLs[m] is True: stl = ocl.STLSurf() for tri in facets: t = ocl.Triangle(ocl.Point(tri[0][0], tri[0][1], tri[0][2] + obj.DepthOffset.Value), ocl.Point(tri[1][0], tri[1][1], tri[1][2] + obj.DepthOffset.Value), ocl.Point(tri[2][0], tri[2][1], tri[2][2] + obj.DepthOffset.Value)) stl.addTriangle(t) self.modelSTLs[m] = stl return def _makeSafeSTL(self, JOB, obj, mdlIdx, faceShapes, voidShapes): '''_makeSafeSTL(JOB, obj, mdlIdx, faceShapes, voidShapes)... Creates and OCL.stl object with combined data with waste stock, model, and avoided faces. Travel lines can be checked against this STL object to determine minimum travel height to clear stock and model.''' PathLog.debug('_makeSafeSTL()') fuseShapes = list() Mdl = JOB.Model.Group[mdlIdx] FCAD = FreeCAD.ActiveDocument mBB = Mdl.Shape.BoundBox sBB = JOB.Stock.Shape.BoundBox # add Model shape to safeSTL shape fuseShapes.append(Mdl.Shape) if obj.BoundBox == 'BaseBoundBox': cont = False extFwd = (sBB.ZLength) zmin = mBB.ZMin zmax = mBB.ZMin + extFwd stpDwn = (zmax - zmin) / 4.0 dep_par = PathUtils.depth_params(zmax + 5.0, zmax + 3.0, zmax, stpDwn, 0.0, zmin) try: envBB = PathUtils.getEnvelope(partshape=Mdl.Shape, depthparams=dep_par) # Produces .Shape cont = True except Exception as ee: PathLog.error(str(ee)) shell = Mdl.Shape.Shells[0] solid = Part.makeSolid(shell) try: envBB = PathUtils.getEnvelope(partshape=solid, depthparams=dep_par) # Produces .Shape cont = True except Exception as eee: PathLog.error(str(eee)) if cont is True: stckWst = JOB.Stock.Shape.cut(envBB) if obj.BoundaryAdjustment > 0.0: cmpndFS = Part.makeCompound(faceShapes) baBB = PathUtils.getEnvelope(partshape=cmpndFS, depthparams=self.depthParams) # Produces .Shape adjStckWst = stckWst.cut(baBB) else: adjStckWst = stckWst fuseShapes.append(adjStckWst) else: PathLog.warning('Path transitions might not avoid the model. Verify paths.') # time.sleep(0.3) else: # If boundbox is Job.Stock, add hidden pad under stock as base plate toolDiam = self.cutter.getDiameter() zMin = JOB.Stock.Shape.BoundBox.ZMin xMin = JOB.Stock.Shape.BoundBox.XMin - toolDiam yMin = JOB.Stock.Shape.BoundBox.YMin - toolDiam bL = JOB.Stock.Shape.BoundBox.XLength + (2 * toolDiam) bW = JOB.Stock.Shape.BoundBox.YLength + (2 * toolDiam) bH = 1.0 crnr = FreeCAD.Vector(xMin, yMin, zMin - 1.0) B = Part.makeBox(bL, bW, bH, crnr, FreeCAD.Vector(0, 0, 1)) fuseShapes.append(B) if voidShapes is not False: voidComp = Part.makeCompound(voidShapes) voidEnv = PathUtils.getEnvelope(partshape=voidComp, depthparams=self.depthParams) # Produces .Shape fuseShapes.append(voidEnv) fused = Part.makeCompound(fuseShapes) if self.showDebugObjects is True: T = FreeCAD.ActiveDocument.addObject('Part::Feature', 'safeSTLShape') T.Shape = fused T.purgeTouched() self.tempGroup.addObject(T) facets = Path.getFacets(fused) stl = ocl.STLSurf() for tri in facets: t = ocl.Triangle(ocl.Point(tri[0][0], tri[0][1], tri[0][2]), ocl.Point(tri[1][0], tri[1][1], tri[1][2]), ocl.Point(tri[2][0], tri[2][1], tri[2][2])) stl.addTriangle(t) self.safeSTLs[mdlIdx] = stl def _processCutAreas(self, JOB, obj, mdlIdx, FCS, VDS): '''_processCutAreas(JOB, obj, mdlIdx, FCS, VDS)... This method applies any avoided faces or regions to the selected faces. It then calls the correct method.''' PathLog.debug('_processCutAreas()') final = list() base = JOB.Model.Group[mdlIdx] # Process faces Collectively or Individually if obj.HandleMultipleFeatures == 'Collectively': if FCS is True: COMP = False else: ADD = Part.makeCompound(FCS) if VDS is not False: DEL = Part.makeCompound(VDS) COMP = ADD.cut(DEL) else: COMP = ADD final.append(Path.Command('G0', {'Z': obj.SafeHeight.Value, 'F': self.vertRapid})) if obj.Algorithm == 'OCL Dropcutter': final.extend(self._oclWaterlineOp(JOB, obj, mdlIdx, COMP)) # independent method set for Waterline else: final.extend(self._experimentalWaterlineOp(JOB, obj, mdlIdx, COMP)) # independent method set for Waterline elif obj.HandleMultipleFeatures == 'Individually': for fsi in range(0, len(FCS)): fShp = FCS[fsi] # self.deleteOpVariables(all=False) self.resetOpVariables(all=False) if fShp is True: COMP = False else: ADD = Part.makeCompound([fShp]) if VDS is not False: DEL = Part.makeCompound(VDS) COMP = ADD.cut(DEL) else: COMP = ADD final.append(Path.Command('G0', {'Z': obj.SafeHeight.Value, 'F': self.vertRapid})) if obj.Algorithm == 'OCL Dropcutter': final.extend(self._oclWaterlineOp(JOB, obj, mdlIdx, COMP)) # independent method set for Waterline else: final.extend(self._experimentalWaterlineOp(JOB, obj, mdlIdx, COMP)) # independent method set for Waterline COMP = None # Eif return final # Methods for creating path geometry def _planarMakePathGeom(self, obj, faceShp): '''_planarMakePathGeom(obj, faceShp)... Creates the line/arc cut pattern geometry and returns the intersection with the received faceShp. The resulting intersecting line/arc geometries are then converted to lines or arcs for OCL.''' PathLog.debug('_planarMakePathGeom()') GeoSet = list() # Apply drop cutter extra offset and set the max and min XY area of the operation xmin = faceShp.BoundBox.XMin xmax = faceShp.BoundBox.XMax ymin = faceShp.BoundBox.YMin ymax = faceShp.BoundBox.YMax zmin = faceShp.BoundBox.ZMin zmax = faceShp.BoundBox.ZMax # Compute weighted center of mass of all faces combined fCnt = 0 totArea = 0.0 zeroCOM = FreeCAD.Vector(0.0, 0.0, 0.0) for F in faceShp.Faces: comF = F.CenterOfMass areaF = F.Area totArea += areaF fCnt += 1 zeroCOM = zeroCOM.add(FreeCAD.Vector(comF.x, comF.y, 0.0).multiply(areaF)) if fCnt == 0: PathLog.error(translate('PathSurface', 'Cannot calculate the Center Of Mass. Using Center of Boundbox.')) zeroCOM = FreeCAD.Vector((xmin + xmax) / 2.0, (ymin + ymax) / 2.0, 0.0) else: avgArea = totArea / fCnt zeroCOM.multiply(1 / fCnt) zeroCOM.multiply(1 / avgArea) COM = FreeCAD.Vector(zeroCOM.x, zeroCOM.y, 0.0) # get X, Y, Z spans; Compute center of rotation deltaX = abs(xmax-xmin) deltaY = abs(ymax-ymin) deltaZ = abs(zmax-zmin) deltaC = math.sqrt(deltaX**2 + deltaY**2) lineLen = deltaC + (2.0 * self.cutter.getDiameter()) # Line length to span boundbox diag with 2x cutter diameter extra on each end halfLL = math.ceil(lineLen / 2.0) cutPasses = math.ceil(lineLen / self.cutOut) + 1 # Number of lines(passes) required to cover lineLen halfPasses = math.ceil(cutPasses / 2.0) bbC = faceShp.BoundBox.Center # Generate the Draft line/circle sets to be intersected with the cut-face-area if obj.CutPattern in ['ZigZag', 'Line']: MaxLC = -1 centRot = FreeCAD.Vector(0.0, 0.0, 0.0) # Bottom left corner of face/selection/model cAng = math.atan(deltaX / deltaY) # BoundaryBox angle # Determine end points and create top lines x1 = centRot.x - halfLL x2 = centRot.x + halfLL diag = None if obj.CutPatternAngle == 0 or obj.CutPatternAngle == 180: MaxLC = math.floor(deltaY / self.cutOut) diag = deltaY elif obj.CutPatternAngle == 90 or obj.CutPatternAngle == 270: MaxLC = math.floor(deltaX / self.cutOut) diag = deltaX else: perpDist = math.cos(cAng - math.radians(obj.CutPatternAngle)) * deltaC MaxLC = math.floor(perpDist / self.cutOut) diag = perpDist y1 = centRot.y + diag # y2 = y1 p1 = FreeCAD.Vector(x1, y1, 0.0) p2 = FreeCAD.Vector(x2, y1, 0.0) topLineTuple = (p1, p2) ny1 = centRot.y - diag n1 = FreeCAD.Vector(x1, ny1, 0.0) n2 = FreeCAD.Vector(x2, ny1, 0.0) negTopLineTuple = (n1, n2) # Create end points for set of lines to intersect with cross-section face pntTuples = list() for lc in range((-1 * (halfPasses - 1)), halfPasses + 1): # if lc == (cutPasses - MaxLC - 1): # pntTuples.append(negTopLineTuple) # if lc == (MaxLC + 1): # pntTuples.append(topLineTuple) x1 = centRot.x - halfLL x2 = centRot.x + halfLL y1 = centRot.y + (lc * self.cutOut) # y2 = y1 p1 = FreeCAD.Vector(x1, y1, 0.0) p2 = FreeCAD.Vector(x2, y1, 0.0) pntTuples.append( (p1, p2) ) # Convert end points to lines for (p1, p2) in pntTuples: line = Part.makeLine(p1, p2) GeoSet.append(line) elif obj.CutPattern in ['Circular', 'CircularZigZag']: zTgt = faceShp.BoundBox.ZMin axisRot = FreeCAD.Vector(0.0, 0.0, 1.0) cntr = FreeCAD.Placement() cntr.Rotation = FreeCAD.Rotation(axisRot, 0.0) if obj.CircularCenterAt == 'CenterOfMass': cntr.Base = FreeCAD.Vector(COM.x, COM.y, zTgt) # COM # Use center of Mass elif obj.CircularCenterAt == 'CenterOfBoundBox': cent = faceShp.BoundBox.Center cntr.Base = FreeCAD.Vector(cent.x, cent.y, zTgt) elif obj.CircularCenterAt == 'XminYmin': cntr.Base = FreeCAD.Vector(faceShp.BoundBox.XMin, faceShp.BoundBox.YMin, zTgt) elif obj.CircularCenterAt == 'Custom': newCent = FreeCAD.Vector(obj.CircularCenterCustom.x, obj.CircularCenterCustom.y, zTgt) cntr.Base = newCent # recalculate cutPasses value, if need be radialPasses = halfPasses if obj.CircularCenterAt != 'CenterOfBoundBox': # make 4 corners of boundbox in XY plane, find which is greatest distance to new circular center EBB = faceShp.BoundBox CORNERS = [ FreeCAD.Vector(EBB.XMin, EBB.YMin, 0.0), FreeCAD.Vector(EBB.XMin, EBB.YMax, 0.0), FreeCAD.Vector(EBB.XMax, EBB.YMax, 0.0), FreeCAD.Vector(EBB.XMax, EBB.YMin, 0.0), ] dMax = 0.0 for c in range(0, 4): dist = CORNERS[c].sub(cntr.Base).Length if dist > dMax: dMax = dist lineLen = dMax + (2.0 * self.cutter.getDiameter()) # Line length to span boundbox diag with 2x cutter diameter extra on each end radialPasses = math.ceil(lineLen / self.cutOut) + 1 # Number of lines(passes) required to cover lineLen # Update COM point and current CircularCenter if obj.CircularCenterAt != 'Custom': obj.CircularCenterCustom = cntr.Base minRad = self.cutter.getDiameter() * 0.45 siX3 = 3 * obj.SampleInterval.Value minRadSI = (siX3 / 2.0) / math.pi if minRad < minRadSI: minRad = minRadSI # Make small center circle to start pattern if obj.StepOver > 50: circle = Part.makeCircle(minRad, cntr.Base) GeoSet.append(circle) for lc in range(1, radialPasses + 1): rad = (lc * self.cutOut) if rad >= minRad: circle = Part.makeCircle(rad, cntr.Base) GeoSet.append(circle) # Efor COM = cntr.Base # Eif if obj.CutPatternReversed is True: GeoSet.reverse() if faceShp.BoundBox.ZMin != 0.0: faceShp.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - faceShp.BoundBox.ZMin)) # Create compound object to bind all lines in Lineset geomShape = Part.makeCompound(GeoSet) # Position and rotate the Line and ZigZag geometry if obj.CutPattern in ['Line', 'ZigZag']: if obj.CutPatternAngle != 0.0: geomShape.Placement.Rotation = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), obj.CutPatternAngle) geomShape.Placement.Base = FreeCAD.Vector(bbC.x, bbC.y, 0.0 - geomShape.BoundBox.ZMin) if self.showDebugObjects is True: F = FreeCAD.ActiveDocument.addObject('Part::Feature','tmpGeometrySet') F.Shape = geomShape F.purgeTouched() self.tempGroup.addObject(F) # Identify intersection of cross-section face and lineset cmnShape = faceShp.common(geomShape) if self.showDebugObjects is True: F = FreeCAD.ActiveDocument.addObject('Part::Feature','tmpPathGeometry') F.Shape = cmnShape F.purgeTouched() self.tempGroup.addObject(F) self.tmpCOM = FreeCAD.Vector(COM.x, COM.y, faceShp.BoundBox.ZMin) return cmnShape def _pathGeomToLinesPointSet(self, obj, compGeoShp): '''_pathGeomToLinesPointSet(obj, compGeoShp)... Convert a compound set of sequential line segments to directionally-oriented collinear groupings.''' PathLog.debug('_pathGeomToLinesPointSet()') # Extract intersection line segments for return value as list() LINES = list() inLine = list() chkGap = False lnCnt = 0 ec = len(compGeoShp.Edges) cutClimb = self.CutClimb toolDiam = 2.0 * self.radius cpa = obj.CutPatternAngle edg0 = compGeoShp.Edges[0] p1 = (edg0.Vertexes[0].X, edg0.Vertexes[0].Y) p2 = (edg0.Vertexes[1].X, edg0.Vertexes[1].Y) if cutClimb is True: tup = (p2, p1) lst = FreeCAD.Vector(p1[0], p1[1], 0.0) else: tup = (p1, p2) lst = FreeCAD.Vector(p2[0], p2[1], 0.0) inLine.append(tup) sp = FreeCAD.Vector(p1[0], p1[1], 0.0) # start point for ei in range(1, ec): chkGap = False edg = compGeoShp.Edges[ei] # Get edge for vertexes v1 = (edg.Vertexes[0].X, edg.Vertexes[0].Y) # vertex 0 v2 = (edg.Vertexes[1].X, edg.Vertexes[1].Y) # vertex 1 ep = FreeCAD.Vector(v2[0], v2[1], 0.0) # end point cp = FreeCAD.Vector(v1[0], v1[1], 0.0) # check point (first / middle point) iC = sp.isOnLine(ep, cp) if iC is True: inLine.append('BRK') chkGap = True else: if cutClimb is True: inLine.reverse() LINES.append(inLine) # Save inLine segments lnCnt += 1 inLine = list() # reset collinear container if cutClimb is True: sp = cp # FreeCAD.Vector(v1[0], v1[1], 0.0) else: sp = ep if cutClimb is True: tup = (v2, v1) if chkGap is True: gap = abs(toolDiam - lst.sub(ep).Length) lst = cp else: tup = (v1, v2) if chkGap is True: gap = abs(toolDiam - lst.sub(cp).Length) lst = ep if chkGap is True: if gap < obj.GapThreshold.Value: b = inLine.pop() # pop off 'BRK' marker (vA, vB) = inLine.pop() # pop off previous line segment for combining with current tup = (vA, tup[1]) self.closedGap = True else: # PathLog.debug('---- Gap: {} mm'.format(gap)) gap = round(gap, 6) if gap < self.gaps[0]: self.gaps.insert(0, gap) self.gaps.pop() inLine.append(tup) # Efor lnCnt += 1 if cutClimb is True: inLine.reverse() LINES.append(inLine) # Save inLine segments # Handle last inLine set, reversing it. if obj.CutPatternReversed is True: if cpa != 0.0 and cpa % 90.0 == 0.0: F = LINES.pop(0) rev = list() for iL in F: if iL == 'BRK': rev.append(iL) else: (p1, p2) = iL rev.append((p2, p1)) rev.reverse() LINES.insert(0, rev) isEven = lnCnt % 2 if isEven == 0: PathLog.debug('Line count is ODD.') else: PathLog.debug('Line count is even.') return LINES def _pathGeomToZigzagPointSet(self, obj, compGeoShp): '''_pathGeomToZigzagPointSet(obj, compGeoShp)... Convert a compound set of sequential line segments to directionally-oriented collinear groupings with a ZigZag directional indicator included for each collinear group.''' PathLog.debug('_pathGeomToZigzagPointSet()') # Extract intersection line segments for return value as list() LINES = list() inLine = list() lnCnt = 0 chkGap = False ec = len(compGeoShp.Edges) toolDiam = 2.0 * self.radius if self.CutClimb is True: dirFlg = -1 else: dirFlg = 1 edg0 = compGeoShp.Edges[0] p1 = (edg0.Vertexes[0].X, edg0.Vertexes[0].Y) p2 = (edg0.Vertexes[1].X, edg0.Vertexes[1].Y) if dirFlg == 1: tup = (p1, p2) lst = FreeCAD.Vector(p2[0], p2[1], 0.0) sp = FreeCAD.Vector(p1[0], p1[1], 0.0) # start point else: tup = (p2, p1) lst = FreeCAD.Vector(p1[0], p1[1], 0.0) sp = FreeCAD.Vector(p2[0], p2[1], 0.0) # start point inLine.append(tup) otr = lst for ei in range(1, ec): edg = compGeoShp.Edges[ei] v1 = (edg.Vertexes[0].X, edg.Vertexes[0].Y) v2 = (edg.Vertexes[1].X, edg.Vertexes[1].Y) cp = FreeCAD.Vector(v1[0], v1[1], 0.0) # check point (start point of segment) ep = FreeCAD.Vector(v2[0], v2[1], 0.0) # end point iC = sp.isOnLine(ep, cp) if iC is True: inLine.append('BRK') chkGap = True gap = abs(toolDiam - lst.sub(cp).Length) else: chkGap = False if dirFlg == -1: inLine.reverse() LINES.append((dirFlg, inLine)) lnCnt += 1 dirFlg = -1 * dirFlg # Change zig to zag inLine = list() # reset collinear container sp = cp # FreeCAD.Vector(v1[0], v1[1], 0.0) otr = ep lst = ep if dirFlg == 1: tup = (v1, v2) else: tup = (v2, v1) if chkGap is True: if gap < obj.GapThreshold.Value: b = inLine.pop() # pop off 'BRK' marker (vA, vB) = inLine.pop() # pop off previous line segment for combining with current if dirFlg == 1: tup = (vA, tup[1]) else: #tup = (vA, tup[1]) #tup = (tup[1], vA) tup = (tup[0], vB) self.closedGap = True else: gap = round(gap, 6) if gap < self.gaps[0]: self.gaps.insert(0, gap) self.gaps.pop() inLine.append(tup) # Efor lnCnt += 1 # Fix directional issue with LAST line when line count is even isEven = lnCnt % 2 if isEven == 0: # Changed to != with 90 degree CutPatternAngle PathLog.debug('Line count is even.') else: PathLog.debug('Line count is ODD.') dirFlg = -1 * dirFlg if obj.CutPatternReversed is False: if self.CutClimb is True: dirFlg = -1 * dirFlg if obj.CutPatternReversed is True: dirFlg = -1 * dirFlg # Handle last inLine list if dirFlg == 1: rev = list() for iL in inLine: if iL == 'BRK': rev.append(iL) else: (p1, p2) = iL rev.append((p2, p1)) if obj.CutPatternReversed is False: rev.reverse() else: rev2 = list() for iL in rev: if iL == 'BRK': rev2.append(iL) else: (p1, p2) = iL rev2.append((p2, p1)) rev2.reverse() rev = rev2 LINES.append((dirFlg, rev)) else: LINES.append((dirFlg, inLine)) return LINES def _pathGeomToArcPointSet(self, obj, compGeoShp): '''_pathGeomToArcPointSet(obj, compGeoShp)... Convert a compound set of arcs/circles to a set of directionally-oriented arc end points and the corresponding center point.''' # Extract intersection line segments for return value as list() PathLog.debug('_pathGeomToArcPointSet()') ARCS = list() stpOvrEI = list() segEI = list() isSame = False sameRad = None COM = self.tmpCOM toolDiam = 2.0 * self.radius ec = len(compGeoShp.Edges) def gapDist(sp, ep): X = (ep[0] - sp[0])**2 Y = (ep[1] - sp[1])**2 Z = (ep[2] - sp[2])**2 # return math.sqrt(X + Y + Z) return math.sqrt(X + Y) # the 'z' value is zero in both points # Separate arc data into Loops and Arcs for ei in range(0, ec): edg = compGeoShp.Edges[ei] if edg.Closed is True: stpOvrEI.append(('L', ei, False)) else: if isSame is False: segEI.append(ei) isSame = True pnt = FreeCAD.Vector(edg.Vertexes[0].X, edg.Vertexes[0].Y, 0.0) sameRad = pnt.sub(COM).Length else: # Check if arc is co-radial to current SEGS pnt = FreeCAD.Vector(edg.Vertexes[0].X, edg.Vertexes[0].Y, 0.0) if abs(sameRad - pnt.sub(COM).Length) > 0.00001: isSame = False if isSame is True: segEI.append(ei) else: # Move co-radial arc segments stpOvrEI.append(['A', segEI, False]) # Start new list of arc segments segEI = [ei] isSame = True pnt = FreeCAD.Vector(edg.Vertexes[0].X, edg.Vertexes[0].Y, 0.0) sameRad = pnt.sub(COM).Length # Process trailing `segEI` data, if available if isSame is True: stpOvrEI.append(['A', segEI, False]) # Identify adjacent arcs with y=0 start/end points that connect for so in range(0, len(stpOvrEI)): SO = stpOvrEI[so] if SO[0] == 'A': startOnAxis = list() endOnAxis = list() EI = SO[1] # list of corresponding compGeoShp.Edges indexes # Identify startOnAxis and endOnAxis arcs for i in range(0, len(EI)): ei = EI[i] # edge index E = compGeoShp.Edges[ei] # edge object if abs(COM.y - E.Vertexes[0].Y) < 0.00001: startOnAxis.append((i, ei, E.Vertexes[0])) elif abs(COM.y - E.Vertexes[1].Y) < 0.00001: endOnAxis.append((i, ei, E.Vertexes[1])) # Look for connections between startOnAxis and endOnAxis arcs. Consolidate data when connected lenSOA = len(startOnAxis) lenEOA = len(endOnAxis) if lenSOA > 0 and lenEOA > 0: delIdxs = list() lstFindIdx = 0 for soa in range(0, lenSOA): (iS, eiS, vS) = startOnAxis[soa] for eoa in range(0, len(endOnAxis)): (iE, eiE, vE) = endOnAxis[eoa] dist = vE.X - vS.X if abs(dist) < 0.00001: # They connect on axis at same radius SO[2] = (eiE, eiS) break elif dist > 0: break # stop searching # Eif # Eif # Efor # Construct arc data tuples for OCL dirFlg = 1 # cutPat = obj.CutPattern if self.CutClimb is False: # True yields Climb when set to Conventional dirFlg = -1 # Cycle through stepOver data for so in range(0, len(stpOvrEI)): SO = stpOvrEI[so] if SO[0] == 'L': # L = Loop/Ring/Circle # PathLog.debug("SO[0] == 'Loop'") lei = SO[1] # loop Edges index v1 = compGeoShp.Edges[lei].Vertexes[0] # space = obj.SampleInterval.Value / 2.0 space = 0.0000001 # p1 = FreeCAD.Vector(v1.X, v1.Y, v1.Z) p1 = FreeCAD.Vector(v1.X, v1.Y, 0.0) rad = p1.sub(COM).Length spcRadRatio = space/rad if spcRadRatio < 1.0: tolrncAng = math.asin(spcRadRatio) else: tolrncAng = 0.9999998 * math.pi EX = COM.x + (rad * math.cos(tolrncAng)) EY = v1.Y - space # rad * math.sin(tolrncAng) sp = (v1.X, v1.Y, 0.0) ep = (EX, EY, 0.0) cp = (COM.x, COM.y, 0.0) if dirFlg == 1: arc = (sp, ep, cp) else: arc = (ep, sp, cp) # OCL.Arc(firstPnt, lastPnt, centerPnt, dir=True(CCW direction)) ARCS.append(('L', dirFlg, [arc])) else: # SO[0] == 'A' A = Arc # PathLog.debug("SO[0] == 'Arc'") PRTS = list() EI = SO[1] # list of corresponding Edges indexes CONN = SO[2] # list of corresponding connected edges tuples (iE, iS) chkGap = False lst = None if CONN is not False: (iE, iS) = CONN v1 = compGeoShp.Edges[iE].Vertexes[0] v2 = compGeoShp.Edges[iS].Vertexes[1] sp = (v1.X, v1.Y, 0.0) ep = (v2.X, v2.Y, 0.0) cp = (COM.x, COM.y, 0.0) if dirFlg == 1: arc = (sp, ep, cp) lst = ep else: arc = (ep, sp, cp) # OCL.Arc(firstPnt, lastPnt, centerPnt, dir=True(CCW direction)) lst = sp PRTS.append(arc) # Pop connected edge index values from arc segments index list iEi = EI.index(iE) iSi = EI.index(iS) if iEi > iSi: EI.pop(iEi) EI.pop(iSi) else: EI.pop(iSi) EI.pop(iEi) if len(EI) > 0: PRTS.append('BRK') chkGap = True cnt = 0 for ei in EI: if cnt > 0: PRTS.append('BRK') chkGap = True v1 = compGeoShp.Edges[ei].Vertexes[0] v2 = compGeoShp.Edges[ei].Vertexes[1] sp = (v1.X, v1.Y, 0.0) ep = (v2.X, v2.Y, 0.0) cp = (COM.x, COM.y, 0.0) if dirFlg == 1: arc = (sp, ep, cp) if chkGap is True: gap = abs(toolDiam - gapDist(lst, sp)) # abs(toolDiam - lst.sub(sp).Length) lst = ep else: arc = (ep, sp, cp) # OCL.Arc(firstPnt, lastPnt, centerPnt, dir=True(CCW direction)) if chkGap is True: gap = abs(toolDiam - gapDist(lst, ep)) # abs(toolDiam - lst.sub(ep).Length) lst = sp if chkGap is True: if gap < obj.GapThreshold.Value: b = PRTS.pop() # pop off 'BRK' marker (vA, vB, vC) = PRTS.pop() # pop off previous arc segment for combining with current arc = (vA, arc[1], vC) self.closedGap = True else: # PathLog.debug('---- Gap: {} mm'.format(gap)) gap = round(gap, 6) if gap < self.gaps[0]: self.gaps.insert(0, gap) self.gaps.pop() PRTS.append(arc) cnt += 1 if dirFlg == -1: PRTS.reverse() ARCS.append(('A', dirFlg, PRTS)) # Eif if obj.CutPattern == 'CircularZigZag': dirFlg = -1 * dirFlg # Efor return ARCS def _getExperimentalWaterlinePaths(self, obj, PNTSET, csHght): '''_getExperimentalWaterlinePaths(obj, PNTSET, csHght)... Switching function for calling the appropriate path-geometry to OCL points conversion function for the various cut patterns.''' PathLog.debug('_getExperimentalWaterlinePaths()') SCANS = list() if obj.CutPattern == 'Line': stpOvr = list() for D in PNTSET: for SEG in D: if SEG == 'BRK': stpOvr.append(SEG) else: # D format is ((p1, p2), (p3, p4)) (A, B) = SEG P1 = FreeCAD.Vector(A[0], A[1], csHght) P2 = FreeCAD.Vector(B[0], B[1], csHght) stpOvr.append((P1, P2)) SCANS.append(stpOvr) stpOvr = list() elif obj.CutPattern == 'ZigZag': stpOvr = list() for (dirFlg, LNS) in PNTSET: for SEG in LNS: if SEG == 'BRK': stpOvr.append(SEG) else: # D format is ((p1, p2), (p3, p4)) (A, B) = SEG P1 = FreeCAD.Vector(A[0], A[1], csHght) P2 = FreeCAD.Vector(B[0], B[1], csHght) stpOvr.append((P1, P2)) SCANS.append(stpOvr) stpOvr = list() elif obj.CutPattern in ['Circular', 'CircularZigZag']: # PNTSET is list, by stepover. # Each stepover is a list containing arc/loop descriptions, (sp, ep, cp) for so in range(0, len(PNTSET)): stpOvr = list() erFlg = False (aTyp, dirFlg, ARCS) = PNTSET[so] if dirFlg == 1: # 1 cMode = True # Climb mode else: cMode = False for a in range(0, len(ARCS)): Arc = ARCS[a] if Arc == 'BRK': stpOvr.append('BRK') else: (sp, ep, cp) = Arc S = FreeCAD.Vector(sp[0], sp[1], csHght) E = FreeCAD.Vector(ep[0], ep[1], csHght) C = FreeCAD.Vector(cp[0], cp[1], csHght) scan = (S, E, C, cMode) if scan is False: erFlg = True else: ##if aTyp == 'L': ## stpOvr.append(FreeCAD.Vector(scan[0][0].x, scan[0][0].y, scan[0][0].z)) stpOvr.append(scan) if erFlg is False: SCANS.append(stpOvr) return SCANS # Main planar scan functions def _stepTransitionCmds(self, obj, lstPnt, first, minSTH, tolrnc): cmds = list() rtpd = False horizGC = 'G0' hSpeed = self.horizRapid height = obj.SafeHeight.Value if obj.CutPattern in ['Line', 'Circular']: if obj.OptimizeStepOverTransitions is True: height = minSTH + 2.0 # if obj.LayerMode == 'Multi-pass': # rtpd = minSTH elif obj.CutPattern in ['ZigZag', 'CircularZigZag']: if obj.OptimizeStepOverTransitions is True: zChng = first.z - lstPnt.z # PathLog.debug('first.z: {}'.format(first.z)) # PathLog.debug('lstPnt.z: {}'.format(lstPnt.z)) # PathLog.debug('zChng: {}'.format(zChng)) # PathLog.debug('minSTH: {}'.format(minSTH)) if abs(zChng) < tolrnc: # transitions to same Z height # PathLog.debug('abs(zChng) < tolrnc') if (minSTH - first.z) > tolrnc: # PathLog.debug('(minSTH - first.z) > tolrnc') height = minSTH + 2.0 else: # PathLog.debug('ELSE (minSTH - first.z) > tolrnc') horizGC = 'G1' height = first.z elif (minSTH + (2.0 * tolrnc)) >= max(first.z, lstPnt.z): height = False # allow end of Zig to cut to beginning of Zag # Create raise, shift, and optional lower commands if height is not False: cmds.append(Path.Command('G0', {'Z': height, 'F': self.vertRapid})) cmds.append(Path.Command(horizGC, {'X': first.x, 'Y': first.y, 'F': hSpeed})) if rtpd is not False: # ReturnToPreviousDepth cmds.append(Path.Command('G0', {'Z': rtpd, 'F': self.vertRapid})) return cmds def _breakCmds(self, obj, lstPnt, first, minSTH, tolrnc): cmds = list() rtpd = False horizGC = 'G0' hSpeed = self.horizRapid height = obj.SafeHeight.Value if obj.CutPattern in ['Line', 'Circular']: if obj.OptimizeStepOverTransitions is True: height = minSTH + 2.0 elif obj.CutPattern in ['ZigZag', 'CircularZigZag']: if obj.OptimizeStepOverTransitions is True: zChng = first.z - lstPnt.z if abs(zChng) < tolrnc: # transitions to same Z height if (minSTH - first.z) > tolrnc: height = minSTH + 2.0 else: height = first.z + 2.0 # first.z cmds.append(Path.Command('G0', {'Z': height, 'F': self.vertRapid})) cmds.append(Path.Command(horizGC, {'X': first.x, 'Y': first.y, 'F': hSpeed})) if rtpd is not False: # ReturnToPreviousDepth cmds.append(Path.Command('G0', {'Z': rtpd, 'F': self.vertRapid})) return cmds def _planarGetPDC(self, stl, finalDep, SampleInterval, useSafeCutter=False): pdc = ocl.PathDropCutter() # create a pdc [PathDropCutter] object pdc.setSTL(stl) # add stl model if useSafeCutter is True: pdc.setCutter(self.safeCutter) # add safeCutter else: pdc.setCutter(self.cutter) # add cutter pdc.setZ(finalDep) # set minimumZ (final / target depth value) pdc.setSampling(SampleInterval) # set sampling size return pdc # Main waterline functions def _oclWaterlineOp(self, JOB, obj, mdlIdx, subShp=None): '''_oclWaterlineOp(obj, base) ... Main waterline function to perform waterline extraction from model.''' commands = [] t_begin = time.time() # JOB = PathUtils.findParentJob(obj) base = JOB.Model.Group[mdlIdx] bb = self.boundBoxes[mdlIdx] stl = self.modelSTLs[mdlIdx] # Prepare global holdpoint and layerEndPnt containers if self.holdPoint is None: self.holdPoint = ocl.Point(float("inf"), float("inf"), float("inf")) if self.layerEndPnt is None: self.layerEndPnt = ocl.Point(float("inf"), float("inf"), float("inf")) # Set extra offset to diameter of cutter to allow cutter to move around perimeter of model toolDiam = self.cutter.getDiameter() cdeoX = 0.6 * toolDiam cdeoY = 0.6 * toolDiam if subShp is None: # Get correct boundbox if obj.BoundBox == 'Stock': BS = JOB.Stock bb = BS.Shape.BoundBox elif obj.BoundBox == 'BaseBoundBox': BS = base bb = base.Shape.BoundBox env = PathUtils.getEnvelope(partshape=BS.Shape, depthparams=self.depthParams) # Produces .Shape xmin = bb.XMin xmax = bb.XMax ymin = bb.YMin ymax = bb.YMax zmin = bb.ZMin zmax = bb.ZMax else: xmin = subShp.BoundBox.XMin xmax = subShp.BoundBox.XMax ymin = subShp.BoundBox.YMin ymax = subShp.BoundBox.YMax zmin = subShp.BoundBox.ZMin zmax = subShp.BoundBox.ZMax smplInt = obj.SampleInterval.Value minSampInt = 0.001 # value is mm if smplInt < minSampInt: smplInt = minSampInt # Determine bounding box length for the OCL scan bbLength = math.fabs(ymax - ymin) numScanLines = int(math.ceil(bbLength / smplInt) + 1) # Number of lines # Compute number and size of stepdowns, and final depth if obj.LayerMode == 'Single-pass': depthparams = [obj.FinalDepth.Value] else: depthparams = [dp for dp in self.depthParams] lenDP = len(depthparams) # Prepare PathDropCutter objects with STL data safePDC = self._planarGetPDC(self.safeSTLs[mdlIdx], depthparams[lenDP - 1], obj.SampleInterval.Value, useSafeCutter=False) # Scan the piece to depth at smplInt oclScan = [] oclScan = self._waterlineDropCutScan(stl, smplInt, xmin, xmax, ymin, depthparams[lenDP - 1], numScanLines) # oclScan = SCANS lenOS = len(oclScan) ptPrLn = int(lenOS / numScanLines) # Convert oclScan list of points to multi-dimensional list scanLines = [] for L in range(0, numScanLines): scanLines.append([]) for P in range(0, ptPrLn): pi = L * ptPrLn + P scanLines[L].append(oclScan[pi]) lenSL = len(scanLines) pntsPerLine = len(scanLines[0]) PathLog.debug("--OCL scan: " + str(lenSL * pntsPerLine) + " points, with " + str(numScanLines) + " lines and " + str(pntsPerLine) + " pts/line") # Extract Wl layers per depthparams lyr = 0 cmds = [] layTime = time.time() self.topoMap = [] for layDep in depthparams: cmds = self._getWaterline(obj, scanLines, layDep, lyr, lenSL, pntsPerLine) commands.extend(cmds) lyr += 1 PathLog.debug("--All layer scans combined took " + str(time.time() - layTime) + " s") return commands def _waterlineDropCutScan(self, stl, smplInt, xmin, xmax, ymin, fd, numScanLines): '''_waterlineDropCutScan(stl, smplInt, xmin, xmax, ymin, fd, numScanLines) ... Perform OCL scan for waterline purpose.''' pdc = ocl.PathDropCutter() # create a pdc pdc.setSTL(stl) pdc.setCutter(self.cutter) pdc.setZ(fd) # set minimumZ (final / target depth value) pdc.setSampling(smplInt) # Create line object as path path = ocl.Path() # create an empty path object for nSL in range(0, numScanLines): yVal = ymin + (nSL * smplInt) p1 = ocl.Point(xmin, yVal, fd) # start-point of line p2 = ocl.Point(xmax, yVal, fd) # end-point of line path.append(ocl.Line(p1, p2)) # path.append(l) # add the line to the path pdc.setPath(path) pdc.run() # run drop-cutter on the path # return the list the points return pdc.getCLPoints() def _getWaterline(self, obj, scanLines, layDep, lyr, lenSL, pntsPerLine): '''_getWaterline(obj, scanLines, layDep, lyr, lenSL, pntsPerLine) ... Get waterline.''' commands = [] cmds = [] loopList = [] self.topoMap = [] # Create topo map from scanLines (highs and lows) self.topoMap = self._createTopoMap(scanLines, layDep, lenSL, pntsPerLine) # Add buffer lines and columns to topo map self._bufferTopoMap(lenSL, pntsPerLine) # Identify layer waterline from OCL scan self._highlightWaterline(4, 9) # Extract waterline and convert to gcode loopList = self._extractWaterlines(obj, scanLines, lyr, layDep) # save commands for loop in loopList: cmds = self._loopToGcode(obj, layDep, loop) commands.extend(cmds) return commands def _createTopoMap(self, scanLines, layDep, lenSL, pntsPerLine): '''_createTopoMap(scanLines, layDep, lenSL, pntsPerLine) ... Create topo map version of OCL scan data.''' topoMap = [] for L in range(0, lenSL): topoMap.append([]) for P in range(0, pntsPerLine): if scanLines[L][P].z > layDep: topoMap[L].append(2) else: topoMap[L].append(0) return topoMap def _bufferTopoMap(self, lenSL, pntsPerLine): '''_bufferTopoMap(lenSL, pntsPerLine) ... Add buffer boarder of zeros to all sides to topoMap data.''' pre = [0, 0] post = [0, 0] for p in range(0, pntsPerLine): pre.append(0) post.append(0) for l in range(0, lenSL): self.topoMap[l].insert(0, 0) self.topoMap[l].append(0) self.topoMap.insert(0, pre) self.topoMap.append(post) return True def _highlightWaterline(self, extraMaterial, insCorn): '''_highlightWaterline(extraMaterial, insCorn) ... Highlight the waterline data, separating from extra material.''' TM = self.topoMap lastPnt = len(TM[1]) - 1 lastLn = len(TM) - 1 highFlag = 0 # ("--Convert parallel data to ridges") for lin in range(1, lastLn): for pt in range(1, lastPnt): # Ignore first and last points if TM[lin][pt] == 0: if TM[lin][pt + 1] == 2: # step up TM[lin][pt] = 1 if TM[lin][pt - 1] == 2: # step down TM[lin][pt] = 1 # ("--Convert perpendicular data to ridges and highlight ridges") for pt in range(1, lastPnt): # Ignore first and last points for lin in range(1, lastLn): if TM[lin][pt] == 0: highFlag = 0 if TM[lin + 1][pt] == 2: # step up TM[lin][pt] = 1 if TM[lin - 1][pt] == 2: # step down TM[lin][pt] = 1 elif TM[lin][pt] == 2: highFlag += 1 if highFlag == 3: if TM[lin - 1][pt - 1] < 2 or TM[lin - 1][pt + 1] < 2: highFlag = 2 else: TM[lin - 1][pt] = extraMaterial highFlag = 2 # ("--Square corners") for pt in range(1, lastPnt): for lin in range(1, lastLn): if TM[lin][pt] == 1: # point == 1 cont = True if TM[lin + 1][pt] == 0: # forward == 0 if TM[lin + 1][pt - 1] == 1: # forward left == 1 if TM[lin][pt - 1] == 2: # left == 2 TM[lin + 1][pt] = 1 # square the corner cont = False if cont is True and TM[lin + 1][pt + 1] == 1: # forward right == 1 if TM[lin][pt + 1] == 2: # right == 2 TM[lin + 1][pt] = 1 # square the corner cont = True if TM[lin - 1][pt] == 0: # back == 0 if TM[lin - 1][pt - 1] == 1: # back left == 1 if TM[lin][pt - 1] == 2: # left == 2 TM[lin - 1][pt] = 1 # square the corner cont = False if cont is True and TM[lin - 1][pt + 1] == 1: # back right == 1 if TM[lin][pt + 1] == 2: # right == 2 TM[lin - 1][pt] = 1 # square the corner # remove inside corners for pt in range(1, lastPnt): for lin in range(1, lastLn): if TM[lin][pt] == 1: # point == 1 if TM[lin][pt + 1] == 1: if TM[lin - 1][pt + 1] == 1 or TM[lin + 1][pt + 1] == 1: TM[lin][pt + 1] = insCorn elif TM[lin][pt - 1] == 1: if TM[lin - 1][pt - 1] == 1 or TM[lin + 1][pt - 1] == 1: TM[lin][pt - 1] = insCorn return True def _extractWaterlines(self, obj, oclScan, lyr, layDep): '''_extractWaterlines(obj, oclScan, lyr, layDep) ... Extract water lines from OCL scan data.''' srch = True lastPnt = len(self.topoMap[0]) - 1 lastLn = len(self.topoMap) - 1 maxSrchs = 5 srchCnt = 1 loopList = [] loop = [] loopNum = 0 if self.CutClimb is True: lC = [-1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0] pC = [-1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1] else: lC = [1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0] pC = [-1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1, -1, 0, 1, 1, 1, 0, -1, -1] while srch is True: srch = False if srchCnt > maxSrchs: PathLog.debug("Max search scans, " + str(maxSrchs) + " reached\nPossible incomplete waterline result!") break for L in range(1, lastLn): for P in range(1, lastPnt): if self.topoMap[L][P] == 1: # start loop follow srch = True loopNum += 1 loop = self._trackLoop(oclScan, lC, pC, L, P, loopNum) self.topoMap[L][P] = 0 # Mute the starting point loopList.append(loop) srchCnt += 1 PathLog.debug("Search count for layer " + str(lyr) + " is " + str(srchCnt) + ", with " + str(loopNum) + " loops.") return loopList def _trackLoop(self, oclScan, lC, pC, L, P, loopNum): '''_trackLoop(oclScan, lC, pC, L, P, loopNum) ... Track the loop direction.''' loop = [oclScan[L - 1][P - 1]] # Start loop point list cur = [L, P, 1] prv = [L, P - 1, 1] nxt = [L, P + 1, 1] follow = True ptc = 0 ptLmt = 200000 while follow is True: ptc += 1 if ptc > ptLmt: PathLog.debug("Loop number " + str(loopNum) + " at [" + str(nxt[0]) + ", " + str(nxt[1]) + "] pnt count exceeds, " + str(ptLmt) + ". Stopped following loop.") break nxt = self._findNextWlPoint(lC, pC, cur[0], cur[1], prv[0], prv[1]) # get next point loop.append(oclScan[nxt[0] - 1][nxt[1] - 1]) # add it to loop point list self.topoMap[nxt[0]][nxt[1]] = nxt[2] # Mute the point, if not Y stem if nxt[0] == L and nxt[1] == P: # check if loop complete follow = False elif nxt[0] == cur[0] and nxt[1] == cur[1]: # check if line cannot be detected follow = False prv = cur cur = nxt return loop def _findNextWlPoint(self, lC, pC, cl, cp, pl, pp): '''_findNextWlPoint(lC, pC, cl, cp, pl, pp) ... Find the next waterline point in the point cloud layer provided.''' dl = cl - pl dp = cp - pp num = 0 i = 3 s = 0 mtch = 0 found = False while mtch < 8: # check all 8 points around current point if lC[i] == dl: if pC[i] == dp: s = i - 3 found = True # Check for y branch where current point is connection between branches for y in range(1, mtch): if lC[i + y] == dl: if pC[i + y] == dp: num = 1 break break i += 1 mtch += 1 if found is False: # ("_findNext: No start point found.") return [cl, cp, num] for r in range(0, 8): l = cl + lC[s + r] p = cp + pC[s + r] if self.topoMap[l][p] == 1: return [l, p, num] # ("_findNext: No next pnt found") return [cl, cp, num] def _loopToGcode(self, obj, layDep, loop): '''_loopToGcode(obj, layDep, loop) ... Convert set of loop points to Gcode.''' # generate the path commands output = [] optimize = obj.OptimizeLinearPaths prev = ocl.Point(float("inf"), float("inf"), float("inf")) nxt = ocl.Point(float("inf"), float("inf"), float("inf")) pnt = ocl.Point(float("inf"), float("inf"), float("inf")) # Create first point pnt.x = loop[0].x pnt.y = loop[0].y pnt.z = layDep # Position cutter to begin loop output.append(Path.Command('G0', {'Z': obj.ClearanceHeight.Value, 'F': self.vertRapid})) output.append(Path.Command('G0', {'X': pnt.x, 'Y': pnt.y, 'F': self.horizRapid})) output.append(Path.Command('G1', {'Z': pnt.z, 'F': self.vertFeed})) lenCLP = len(loop) lastIdx = lenCLP - 1 # Cycle through each point on loop for i in range(0, lenCLP): if i < lastIdx: nxt.x = loop[i + 1].x nxt.y = loop[i + 1].y nxt.z = layDep else: optimize = False if not optimize or not FreeCAD.Vector(prev.x, prev.y, prev.z).isOnLine(FreeCAD.Vector(nxt.x, nxt.y, nxt.z), FreeCAD.Vector(pnt.x, pnt.y, pnt.z)): output.append(Path.Command('G1', {'X': pnt.x, 'Y': pnt.y, 'F': self.horizFeed})) # Rotate point data prev.x = pnt.x prev.y = pnt.y prev.z = pnt.z pnt.x = nxt.x pnt.y = nxt.y pnt.z = nxt.z # Save layer end point for use in transitioning to next layer self.layerEndPnt.x = pnt.x self.layerEndPnt.y = pnt.y self.layerEndPnt.z = pnt.z return output # Main waterline functions def _experimentalWaterlineOp(self, JOB, obj, mdlIdx, subShp=None): '''_waterlineOp(JOB, obj, mdlIdx, subShp=None) ... Main waterline function to perform waterline extraction from model.''' PathLog.debug('_experimentalWaterlineOp()') msg = translate('PathWaterline', 'Experimental Waterline does not currently support selected faces.') PathLog.info('\n..... ' + msg) commands = [] t_begin = time.time() base = JOB.Model.Group[mdlIdx] bb = self.boundBoxes[mdlIdx] stl = self.modelSTLs[mdlIdx] safeSTL = self.safeSTLs[mdlIdx] self.endVector = None finDep = obj.FinalDepth.Value + (self.geoTlrnc / 10.0) depthParams = PathUtils.depth_params(obj.ClearanceHeight.Value, obj.SafeHeight.Value, obj.StartDepth.Value, obj.StepDown.Value, 0.0, finDep) # Compute number and size of stepdowns, and final depth if obj.LayerMode == 'Single-pass': depthparams = [finDep] else: depthparams = [dp for dp in depthParams] lenDP = len(depthparams) PathLog.debug('Experimental Waterline depthparams:\n{}'.format(depthparams)) # Prepare PathDropCutter objects with STL data # safePDC = self._planarGetPDC(safeSTL, depthparams[lenDP - 1], obj.SampleInterval.Value, useSafeCutter=False) buffer = self.cutter.getDiameter() * 2.0 borderFace = Part.Face(self._makeExtendedBoundBox(JOB.Stock.Shape.BoundBox, buffer, 0.0)) # Get correct boundbox if obj.BoundBox == 'Stock': stockEnv = self._getShapeEnvelope(JOB.Stock.Shape) bbFace = self._getCrossSection(stockEnv) # returned at Z=0.0 elif obj.BoundBox == 'BaseBoundBox': baseEnv = self._getShapeEnvelope(base.Shape) bbFace = self._getCrossSection(baseEnv) # returned at Z=0.0 trimFace = borderFace.cut(bbFace) if self.showDebugObjects is True: TF = FreeCAD.ActiveDocument.addObject('Part::Feature', 'trimFace') TF.Shape = trimFace TF.purgeTouched() self.tempGroup.addObject(TF) # Cycle through layer depths CUTAREAS = self._getCutAreas(base.Shape, depthparams, bbFace, trimFace, borderFace) if not CUTAREAS: PathLog.error('No cross-section cut areas identified.') return commands caCnt = 0 ofst = obj.BoundaryAdjustment.Value ofst -= self.radius # (self.radius + (tolrnc / 10.0)) caLen = len(CUTAREAS) lastCA = caLen - 1 lastClearArea = None lastCsHght = None clearLastLayer = True for ca in range(0, caLen): area = CUTAREAS[ca] csHght = area.BoundBox.ZMin csHght += obj.DepthOffset.Value cont = False caCnt += 1 if area.Area > 0.0: cont = True caWireCnt = len(area.Wires) - 1 # first wire is boundFace wire PathLog.debug('cutAreaWireCnt: {}'.format(caWireCnt)) if self.showDebugObjects is True: CA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'cutArea_{}'.format(caCnt)) CA.Shape = area CA.purgeTouched() self.tempGroup.addObject(CA) else: PathLog.error('Cut area at {} is zero.'.format(round(csHght, 4))) # get offset wire(s) based upon cross-section cut area if cont: area.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - area.BoundBox.ZMin)) activeArea = area.cut(trimFace) activeAreaWireCnt = len(activeArea.Wires) # first wire is boundFace wire PathLog.debug('activeAreaWireCnt: {}'.format(activeAreaWireCnt)) if self.showDebugObjects is True: CA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'activeArea_{}'.format(caCnt)) CA.Shape = activeArea CA.purgeTouched() self.tempGroup.addObject(CA) ofstArea = self._extractFaceOffset(obj, activeArea, ofst, makeComp=False) if not ofstArea: PathLog.error('No offset area returned for cut area depth: {}'.format(csHght)) cont = False if cont: # Identify solid areas in the offset data ofstSolidFacesList = self._getSolidAreasFromPlanarFaces(ofstArea) if ofstSolidFacesList: clearArea = Part.makeCompound(ofstSolidFacesList) if self.showDebugObjects is True: CA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'clearArea_{}'.format(caCnt)) CA.Shape = clearArea CA.purgeTouched() self.tempGroup.addObject(CA) else: cont = False PathLog.error('ofstSolids is False.') if cont: # Make waterline path for current CUTAREA depth (csHght) commands.extend(self._wiresToWaterlinePath(obj, clearArea, csHght)) clearArea.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - clearArea.BoundBox.ZMin)) lastClearArea = clearArea lastCsHght = csHght # Clear layer as needed (useOfst, usePat, clearLastLayer) = self._clearLayer(obj, ca, lastCA, clearLastLayer) ##if self.showDebugObjects is True and (usePat or useOfst): ## OA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'clearPatternArea_{}'.format(round(csHght, 2))) ## OA.Shape = clearArea ## OA.purgeTouched() ## self.tempGroup.addObject(OA) if usePat: commands.extend(self._makeCutPatternLayerPaths(JOB, obj, clearArea, csHght)) if useOfst: commands.extend(self._makeOffsetLayerPaths(JOB, obj, clearArea, csHght)) # Efor if clearLastLayer: (useOfst, usePat, cLL) = self._clearLayer(obj, 1, 1, False) clearArea.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - lastClearArea.BoundBox.ZMin)) if usePat: commands.extend(self._makeCutPatternLayerPaths(JOB, obj, lastClearArea, lastCsHght)) if useOfst: commands.extend(self._makeOffsetLayerPaths(JOB, obj, lastClearArea, lastCsHght)) PathLog.info("Waterline: All layer scans combined took " + str(time.time() - t_begin) + " s") return commands def _getCutAreas(self, shape, depthparams, bbFace, trimFace, borderFace): '''_getCutAreas(JOB, shape, depthparams, bbFace, borderFace) ... Takes shape, depthparams and base-envelope-cross-section, and returns a list of cut areas - one for each depth.''' PathLog.debug('_getCutAreas()') CUTAREAS = list() lastLayComp = None isFirst = True lenDP = len(depthparams) # Cycle through layer depths for dp in range(0, lenDP): csHght = depthparams[dp] PathLog.debug('Depth {} is {}'.format(dp + 1, csHght)) # Get slice at depth of shape csFaces = self._getModelCrossSection(shape, csHght) # returned at Z=0.0 if not csFaces: PathLog.error('No cross-section wires at {}'.format(csHght)) else: PathLog.debug('cross-section face count {}'.format(len(csFaces))) if len(csFaces) > 0: useFaces = self._getSolidAreasFromPlanarFaces(csFaces) else: useFaces = False if useFaces: PathLog.debug('useFacesCnt: {}'.format(len(useFaces))) compAdjFaces = Part.makeCompound(useFaces) if self.showDebugObjects is True: CA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'tmpSolids_{}'.format(dp + 1)) CA.Shape = compAdjFaces CA.purgeTouched() self.tempGroup.addObject(CA) if isFirst: allPrevComp = compAdjFaces cutArea = borderFace.cut(compAdjFaces) else: preCutArea = borderFace.cut(compAdjFaces) cutArea = preCutArea.cut(allPrevComp) # cut out higher layers to avoid cutting recessed areas allPrevComp = allPrevComp.fuse(compAdjFaces) cutArea.translate(FreeCAD.Vector(0.0, 0.0, csHght - cutArea.BoundBox.ZMin)) CUTAREAS.append(cutArea) isFirst = False else: PathLog.error('No waterline at depth: {} mm.'.format(csHght)) # Efor if len(CUTAREAS) > 0: return CUTAREAS return False def _wiresToWaterlinePath(self, obj, ofstPlnrShp, csHght): PathLog.debug('_wiresToWaterlinePath()') commands = list() # Translate path geometry to layer height ofstPlnrShp.translate(FreeCAD.Vector(0.0, 0.0, csHght - ofstPlnrShp.BoundBox.ZMin)) if self.showDebugObjects is True: OA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'waterlinePathArea_{}'.format(round(csHght, 2))) OA.Shape = ofstPlnrShp OA.purgeTouched() self.tempGroup.addObject(OA) commands.append(Path.Command('N (Cut Area {}.)'.format(round(csHght, 2)))) for w in range(0, len(ofstPlnrShp.Wires)): wire = ofstPlnrShp.Wires[w] V = wire.Vertexes if obj.CutMode == 'Climb': lv = len(V) - 1 startVect = FreeCAD.Vector(V[lv].X, V[lv].Y, V[lv].Z) else: startVect = FreeCAD.Vector(V[0].X, V[0].Y, V[0].Z) commands.append(Path.Command('N (Wire {}.)'.format(w))) (cmds, endVect) = self._wireToPath(obj, wire, startVect) commands.extend(cmds) commands.append(Path.Command('G0', {'Z': obj.SafeHeight.Value, 'F': self.vertRapid})) return commands def _makeCutPatternLayerPaths(self, JOB, obj, clrAreaShp, csHght): PathLog.debug('_makeCutPatternLayerPaths()') commands = [] clrAreaShp.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - clrAreaShp.BoundBox.ZMin)) pathGeom = self._planarMakePathGeom(obj, clrAreaShp) pathGeom.translate(FreeCAD.Vector(0.0, 0.0, csHght - pathGeom.BoundBox.ZMin)) # clrAreaShp.translate(FreeCAD.Vector(0.0, 0.0, csHght - clrAreaShp.BoundBox.ZMin)) if self.showDebugObjects is True: OA = FreeCAD.ActiveDocument.addObject('Part::Feature', 'pathGeom_{}'.format(round(csHght, 2))) OA.Shape = pathGeom OA.purgeTouched() self.tempGroup.addObject(OA) # Convert pathGeom to gcode more efficiently if True: if obj.CutPattern == 'Offset': commands.extend(self._makeOffsetLayerPaths(JOB, obj, clrAreaShp, csHght)) else: clrAreaShp.translate(FreeCAD.Vector(0.0, 0.0, csHght - clrAreaShp.BoundBox.ZMin)) if obj.CutPattern == 'Line': pntSet = self._pathGeomToLinesPointSet(obj, pathGeom) elif obj.CutPattern == 'ZigZag': pntSet = self._pathGeomToZigzagPointSet(obj, pathGeom) elif obj.CutPattern in ['Circular', 'CircularZigZag']: pntSet = self._pathGeomToArcPointSet(obj, pathGeom) stpOVRS = self._getExperimentalWaterlinePaths(obj, pntSet, csHght) # PathLog.debug('stpOVRS:\n{}'.format(stpOVRS)) safePDC = False cmds = self._clearGeomToPaths(JOB, obj, safePDC, stpOVRS, csHght) commands.extend(cmds) else: # Use Path.fromShape() to convert edges to paths for w in range(0, len(pathGeom.Edges)): wire = pathGeom.Edges[w] V = wire.Vertexes if obj.CutMode == 'Climb': lv = len(V) - 1 startVect = FreeCAD.Vector(V[lv].X, V[lv].Y, V[lv].Z) else: startVect = FreeCAD.Vector(V[0].X, V[0].Y, V[0].Z) commands.append(Path.Command('N (Wire {}.)'.format(w))) (cmds, endVect) = self._wireToPath(obj, wire, startVect) commands.extend(cmds) commands.append(Path.Command('G0', {'Z': obj.SafeHeight.Value, 'F': self.vertRapid})) return commands def _makeOffsetLayerPaths(self, JOB, obj, clrAreaShp, csHght): PathLog.debug('_makeOffsetLayerPaths()') PathLog.warning('Using `Offset` for clearing bottom layer.') cmds = list() # ofst = obj.BoundaryAdjustment.Value ofst = 0.0 - self.cutOut # - self.cutter.getDiameter() # (self.radius + (tolrnc / 10.0)) shape = clrAreaShp cont = True cnt = 0 while cont: ofstArea = self._extractFaceOffset(obj, shape, ofst, makeComp=True) if not ofstArea: PathLog.warning('No offset clearing area returned.') break for F in ofstArea.Faces: cmds.extend(self._wiresToWaterlinePath(obj, F, csHght)) shape = ofstArea if cnt == 0: ofst = 0.0 - self.cutOut # self.cutter.Diameter() cnt += 1 return cmds def _clearGeomToPaths(self, JOB, obj, safePDC, SCANDATA, csHght): PathLog.debug('_clearGeomToPaths()') GCODE = [Path.Command('N (Beginning of Single-pass layer.)', {})] tolrnc = JOB.GeometryTolerance.Value prevDepth = obj.SafeHeight.Value lenSCANDATA = len(SCANDATA) gDIR = ['G3', 'G2'] if self.CutClimb is True: gDIR = ['G2', 'G3'] # Send cutter to x,y position of first point on first line first = SCANDATA[0][0][0] # [step][item][point] GCODE.append(Path.Command('G0', {'X': first.x, 'Y': first.y, 'F': self.horizRapid})) # Cycle through step-over sections (line segments or arcs) odd = True lstStpEnd = None prevDepth = obj.SafeHeight.Value # Not used for Single-pass for so in range(0, lenSCANDATA): cmds = list() PRTS = SCANDATA[so] lenPRTS = len(PRTS) first = PRTS[0][0] # first point of arc/line stepover group start = PRTS[0][0] # will change with each line/arc segment last = None cmds.append(Path.Command('N (Begin step {}.)'.format(so), {})) if so > 0: if obj.CutPattern == 'CircularZigZag': if odd is True: odd = False else: odd = True # minTrnsHght = self._getMinSafeTravelHeight(safePDC, lstStpEnd, first) # Check safe travel height against fullSTL minTrnsHght = obj.SafeHeight.Value # cmds.append(Path.Command('N (Transition: last, first: {}, {}: minSTH: {})'.format(lstStpEnd, first, minTrnsHght), {})) cmds.extend(self._stepTransitionCmds(obj, lstStpEnd, first, minTrnsHght, tolrnc)) # Cycle through current step-over parts for i in range(0, lenPRTS): prt = PRTS[i] lenPrt = len(prt) # PathLog.debug('prt: {}'.format(prt)) if prt == 'BRK': nxtStart = PRTS[i + 1][0] # minSTH = self._getMinSafeTravelHeight(safePDC, last, nxtStart) # Check safe travel height against fullSTL minSTH = obj.SafeHeight.Value cmds.append(Path.Command('N (Break)', {})) cmds.extend(self._breakCmds(obj, last, nxtStart, minSTH, tolrnc)) else: cmds.append(Path.Command('N (part {}.)'.format(i + 1), {})) if obj.CutPattern in ['Line', 'ZigZag']: start, last = prt cmds.append(Path.Command('G1', {'X': start.x, 'Y': start.y, 'Z': start.z, 'F': self.horizFeed})) cmds.append(Path.Command('G1', {'X': last.x, 'Y': last.y, 'F': self.horizFeed})) elif obj.CutPattern in ['Circular', 'CircularZigZag']: start, last, centPnt, cMode = prt gcode = self._makeGcodeArc(start, last, odd, gDIR, tolrnc) cmds.extend(gcode) cmds.append(Path.Command('N (End of step {}.)'.format(so), {})) GCODE.extend(cmds) # save line commands lstStpEnd = last # Efor return GCODE def _getSolidAreasFromPlanarFaces(self, csFaces): PathLog.debug('_getSolidAreasFromPlanarFaces()') holds = list() cutFaces = list() useFaces = list() lenCsF = len(csFaces) PathLog.debug('lenCsF: {}'.format(lenCsF)) if lenCsF == 1: useFaces = csFaces else: fIds = list() aIds = list() pIds = list() cIds = list() for af in range(0, lenCsF): fIds.append(af) # face ids aIds.append(af) # face ids pIds.append(-1) # parent ids cIds.append(False) # cut ids holds.append(False) while len(fIds) > 0: li = fIds.pop() low = csFaces[li] # senior face pIds = self._idInternalFeature(csFaces, fIds, pIds, li, low) # Ewhile ##PathLog.info('fIds: {}'.format(fIds)) ##PathLog.info('pIds: {}'.format(pIds)) for af in range(lenCsF - 1, -1, -1): # cycle from last item toward first ##PathLog.info('af: {}'.format(af)) prnt = pIds[af] ##PathLog.info('prnt: {}'.format(prnt)) if prnt == -1: stack = -1 else: stack = [af] # get_face_ids_to_parent stack.insert(0, prnt) nxtPrnt = pIds[prnt] # find af value for nxtPrnt while nxtPrnt != -1: stack.insert(0, nxtPrnt) nxtPrnt = pIds[nxtPrnt] cIds[af] = stack # PathLog.debug('cIds: {}\n'.format(cIds)) for af in range(0, lenCsF): # PathLog.debug('af is {}'.format(af)) pFc = cIds[af] if pFc == -1: # Simple, independent region holds[af] = csFaces[af] # place face in hold # PathLog.debug('pFc == -1') else: # Compound region # PathLog.debug('pFc is not -1') cnt = len(pFc) if cnt % 2.0 == 0.0: # even is donut cut # PathLog.debug('cnt is even') inr = pFc[cnt - 1] otr = pFc[cnt - 2] # PathLog.debug('inr / otr: {} / {}'.format(inr, otr)) holds[otr] = holds[otr].cut(csFaces[inr]) else: # odd is floating solid # PathLog.debug('cnt is ODD') holds[af] = csFaces[af] # Efor for af in range(0, lenCsF): if holds[af]: useFaces.append(holds[af]) # save independent solid # Eif if len(useFaces) > 0: return useFaces return False def _getModelCrossSection(self, shape, csHght): PathLog.debug('_getCrossSection()') wires = list() def byArea(fc): return fc.Area for i in shape.slice(FreeCAD.Vector(0, 0, 1), csHght): wires.append(i) if len(wires) > 0: for w in wires: if w.isClosed() is False: return False FCS = list() for w in wires: w.translate(FreeCAD.Vector(0.0, 0.0, 0.0 - w.BoundBox.ZMin)) FCS.append(Part.Face(w)) FCS.sort(key=byArea, reverse=True) return FCS else: PathLog.debug(' -No wires from .slice() method') return False def _isInBoundBox(self, outShp, inShp): obb = outShp.BoundBox ibb = inShp.BoundBox if obb.XMin < ibb.XMin: if obb.XMax > ibb.XMax: if obb.YMin < ibb.YMin: if obb.YMax > ibb.YMax: return True return False def _idInternalFeature(self, csFaces, fIds, pIds, li, low): Ids = list() for i in fIds: Ids.append(i) while len(Ids) > 0: hi = Ids.pop() high = csFaces[hi] if self._isInBoundBox(high, low): cmn = high.common(low) if cmn.Area > 0.0: pIds[li] = hi break # Ewhile return pIds def _wireToPath(self, obj, wire, startVect): '''_wireToPath(obj, wire, startVect) ... wire to path.''' PathLog.track() paths = [] pathParams = {} # pylint: disable=assignment-from-no-return V = wire.Vertexes pathParams['shapes'] = [wire] pathParams['feedrate'] = self.horizFeed pathParams['feedrate_v'] = self.vertFeed pathParams['verbose'] = True pathParams['resume_height'] = obj.SafeHeight.Value pathParams['retraction'] = obj.ClearanceHeight.Value pathParams['return_end'] = True # Note that emitting preambles between moves breaks some dressups and prevents path optimization on some controllers pathParams['preamble'] = False pathParams['start'] = startVect (pp, end_vector) = Path.fromShapes(**pathParams) paths.extend(pp.Commands) # PathLog.debug('pp: {}, end vector: {}'.format(pp, end_vector)) self.endVector = end_vector # pylint: disable=attribute-defined-outside-init return (paths, end_vector) def _makeExtendedBoundBox(self, wBB, bbBfr, zDep): pl = FreeCAD.Placement() pl.Rotation = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), 0) pl.Base = FreeCAD.Vector(0, 0, 0) p1 = FreeCAD.Vector(wBB.XMin - bbBfr, wBB.YMin - bbBfr, zDep) p2 = FreeCAD.Vector(wBB.XMax + bbBfr, wBB.YMin - bbBfr, zDep) p3 = FreeCAD.Vector(wBB.XMax + bbBfr, wBB.YMax + bbBfr, zDep) p4 = FreeCAD.Vector(wBB.XMin - bbBfr, wBB.YMax + bbBfr, zDep) bb = Part.makePolygon([p1, p2, p3, p4, p1]) return bb def _makeGcodeArc(self, strtPnt, endPnt, odd, gDIR, tolrnc): cmds = list() isCircle = False inrPnt = None gdi = 0 if odd is True: gdi = 1 # Test if pnt set is circle if abs(strtPnt.x - endPnt.x) < tolrnc: if abs(strtPnt.y - endPnt.y) < tolrnc: isCircle = True isCircle = False if isCircle is True: # convert LN to G2/G3 arc, consolidating GCode # https://wiki.shapeoko.com/index.php/G-Code#G2_-_clockwise_arc # https://www.cnccookbook.com/cnc-g-code-arc-circle-g02-g03/ # Dividing circle into two arcs allows for G2/G3 on inclined surfaces # ijk = self.tmpCOM - strtPnt # vector from start to center ijk = self.tmpCOM - strtPnt # vector from start to center xyz = self.tmpCOM.add(ijk) # end point cmds.append(Path.Command('G1', {'X': strtPnt.x, 'Y': strtPnt.y, 'Z': strtPnt.z, 'F': self.horizFeed})) cmds.append(Path.Command(gDIR[gdi], {'X': xyz.x, 'Y': xyz.y, 'Z': xyz.z, 'I': ijk.x, 'J': ijk.y, 'K': ijk.z, # leave same xyz.z height 'F': self.horizFeed})) cmds.append(Path.Command('G1', {'X': xyz.x, 'Y': xyz.y, 'Z': xyz.z, 'F': self.horizFeed})) ijk = self.tmpCOM - xyz # vector from start to center rst = strtPnt # end point cmds.append(Path.Command(gDIR[gdi], {'X': rst.x, 'Y': rst.y, 'Z': rst.z, 'I': ijk.x, 'J': ijk.y, 'K': ijk.z, # leave same xyz.z height 'F': self.horizFeed})) cmds.append(Path.Command('G1', {'X': strtPnt.x, 'Y': strtPnt.y, 'Z': strtPnt.z, 'F': self.horizFeed})) else: # ijk = self.tmpCOM - strtPnt ijk = self.tmpCOM.sub(strtPnt) # vector from start to center xyz = endPnt cmds.append(Path.Command('G1', {'X': strtPnt.x, 'Y': strtPnt.y, 'Z': strtPnt.z, 'F': self.horizFeed})) cmds.append(Path.Command(gDIR[gdi], {'X': xyz.x, 'Y': xyz.y, 'Z': xyz.z, 'I': ijk.x, 'J': ijk.y, 'K': ijk.z, # leave same xyz.z height 'F': self.horizFeed})) cmds.append(Path.Command('G1', {'X': endPnt.x, 'Y': endPnt.y, 'Z': endPnt.z, 'F': self.horizFeed})) return cmds def _clearLayer(self, obj, ca, lastCA, clearLastLayer): PathLog.debug('_clearLayer()') usePat = False useOfst = False if obj.ClearLastLayer == 'Off': if obj.CutPattern != 'None': usePat = True else: if ca == lastCA: PathLog.debug('... Clearing bottom layer.') if obj.ClearLastLayer == 'Offset': obj.CutPattern = 'None' useOfst = True else: obj.CutPattern = obj.ClearLastLayer usePat = True clearLastLayer = False return (useOfst, usePat, clearLastLayer) def resetOpVariables(self, all=True): '''resetOpVariables() ... Reset class variables used for instance of operation.''' self.holdPoint = None self.layerEndPnt = None self.onHold = False self.SafeHeightOffset = 2.0 self.ClearHeightOffset = 4.0 self.layerEndzMax = 0.0 self.resetTolerance = 0.0 self.holdPntCnt = 0 self.bbRadius = 0.0 self.axialFeed = 0.0 self.axialRapid = 0.0 self.FinalDepth = 0.0 self.clearHeight = 0.0 self.safeHeight = 0.0 self.faceZMax = -999999999999.0 if all is True: self.cutter = None self.stl = None self.fullSTL = None self.cutOut = 0.0 self.radius = 0.0 self.useTiltCutter = False return True def deleteOpVariables(self, all=True): '''deleteOpVariables() ... Reset class variables used for instance of operation.''' del self.holdPoint del self.layerEndPnt del self.onHold del self.SafeHeightOffset del self.ClearHeightOffset del self.layerEndzMax del self.resetTolerance del self.holdPntCnt del self.bbRadius del self.axialFeed del self.axialRapid del self.FinalDepth del self.clearHeight del self.safeHeight del self.faceZMax if all is True: del self.cutter del self.stl del self.fullSTL del self.cutOut del self.radius del self.useTiltCutter return True def setOclCutter(self, obj, safe=False): ''' setOclCutter(obj) ... Translation function to convert FreeCAD tool definition to OCL formatted tool. ''' # Set cutter details # https://www.freecadweb.org/api/dd/dfe/classPath_1_1Tool.html#details diam_1 = float(obj.ToolController.Tool.Diameter) lenOfst = obj.ToolController.Tool.LengthOffset if hasattr(obj.ToolController.Tool, 'LengthOffset') else 0 FR = obj.ToolController.Tool.FlatRadius if hasattr(obj.ToolController.Tool, 'FlatRadius') else 0 CEH = obj.ToolController.Tool.CuttingEdgeHeight if hasattr(obj.ToolController.Tool, 'CuttingEdgeHeight') else 0 CEA = obj.ToolController.Tool.CuttingEdgeAngle if hasattr(obj.ToolController.Tool, 'CuttingEdgeAngle') else 0 # Make safeCutter with 2 mm buffer around physical cutter if safe is True: diam_1 += 4.0 if FR != 0.0: FR += 2.0 PathLog.debug('ToolType: {}'.format(obj.ToolController.Tool.ToolType)) if obj.ToolController.Tool.ToolType == 'EndMill': # Standard End Mill return ocl.CylCutter(diam_1, (CEH + lenOfst)) elif obj.ToolController.Tool.ToolType == 'BallEndMill' and FR == 0.0: # Standard Ball End Mill # OCL -> BallCutter::BallCutter(diameter, length) self.useTiltCutter = True return ocl.BallCutter(diam_1, (diam_1 / 2 + lenOfst)) elif obj.ToolController.Tool.ToolType == 'BallEndMill' and FR > 0.0: # Bull Nose or Corner Radius cutter # Reference: https://www.fine-tools.com/halbstabfraeser.html # OCL -> BallCutter::BallCutter(diameter, length) return ocl.BullCutter(diam_1, FR, (CEH + lenOfst)) elif obj.ToolController.Tool.ToolType == 'Engraver' and FR > 0.0: # Bull Nose or Corner Radius cutter # Reference: https://www.fine-tools.com/halbstabfraeser.html # OCL -> ConeCutter::ConeCutter(diameter, angle, lengthOffset) return ocl.ConeCutter(diam_1, (CEA / 2), lenOfst) elif obj.ToolController.Tool.ToolType == 'ChamferMill': # Bull Nose or Corner Radius cutter # Reference: https://www.fine-tools.com/halbstabfraeser.html # OCL -> ConeCutter::ConeCutter(diameter, angle, lengthOffset) return ocl.ConeCutter(diam_1, (CEA / 2), lenOfst) else: # Default to standard end mill PathLog.warning("Defaulting cutter to standard end mill.") return ocl.CylCutter(diam_1, (CEH + lenOfst)) # http://www.carbidecutter.net/products/carbide-burr-cone-shape-sm.html ''' # Available FreeCAD cutter types - some still need translation to available OCL cutter classes. Drill, CenterDrill, CounterSink, CounterBore, FlyCutter, Reamer, Tap, EndMill, SlotCutter, BallEndMill, ChamferMill, CornerRound, Engraver ''' # Adittional problem is with new ToolBit user-defined cutter shapes. # Some sort of translation/conversion will have to be defined to make compatible with OCL. PathLog.error('Unable to set OCL cutter.') return False def SetupProperties(): ''' SetupProperties() ... Return list of properties required for operation.''' setup = [] setup.append('Algorithm') setup.append('AngularDeflection') setup.append('AvoidLastX_Faces') setup.append('AvoidLastX_InternalFeatures') setup.append('BoundBox') setup.append('BoundaryAdjustment') setup.append('CircularCenterAt') setup.append('CircularCenterCustom') setup.append('ClearLastLayer') setup.append('CutMode') setup.append('CutPattern') setup.append('CutPatternAngle') setup.append('CutPatternReversed') setup.append('DepthOffset') setup.append('GapSizes') setup.append('GapThreshold') setup.append('HandleMultipleFeatures') setup.append('InternalFeaturesCut') setup.append('InternalFeaturesAdjustment') setup.append('LayerMode') setup.append('LinearDeflection') setup.append('OptimizeStepOverTransitions') setup.append('ProfileEdges') setup.append('BoundaryEnforcement') setup.append('SampleInterval') setup.append('StartPoint') setup.append('StepOver') setup.append('UseStartPoint') # For debugging setup.append('ShowTempObjects') return setup def Create(name, obj=None): '''Create(name) ... Creates and returns a Waterline operation.''' if obj is None: obj = FreeCAD.ActiveDocument.addObject("Path::FeaturePython", name) obj.Proxy = ObjectWaterline(obj, name) return obj