import FemGui import FreeCAD import os import time import sys class inp_writer: def __init__(self, analysis_obj, mesh_obj, mat_obj, fixed_obj, force_obj, pressure_obj, dir_name=None): self.dir_name = dir_name self.mesh_object = mesh_obj self.material_objects = mat_obj self.fixed_objects = fixed_obj self.force_objects = force_obj self.pressure_objects = pressure_obj if not dir_name: self.dir_name = FreeCAD.ActiveDocument.TransientDir.replace('\\', '/') + '/FemAnl_' + analysis_obj.Uid[-4:] if not os.path.isdir(self.dir_name): os.mkdir(self.dir_name) self.base_name = self.dir_name + '/' + self.mesh_object.Name self.file_name = self.base_name + '.inp' def write_calculix_input_file(self): self.mesh_object.FemMesh.writeABAQUS(self.file_name) # reopen file with "append" and add the analysis definition inpfile = open(self.file_name, 'a') inpfile.write('\n\n') self.write_material_element_sets(inpfile) self.write_fixed_node_sets(inpfile) self.write_load_node_sets(inpfile) self.write_materials(inpfile) self.write_step_begin(inpfile) self.write_constraints_fixed(inpfile) self.write_constraints_force(inpfile) self.write_face_load(inpfile) self.write_outputs_types(inpfile) self.write_step_end(inpfile) self.write_footer(inpfile) inpfile.close() return self.base_name def write_material_element_sets(self, f): f.write('\n***********************************************************\n') f.write('** Element sets for materials\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for m in self.material_objects: mat_obj = m['Object'] mat_obj_name = mat_obj.Name mat_name = mat_obj.Material['Name'][:80] f.write('*ELSET,ELSET=' + mat_obj_name + '\n') if len(self.material_objects) == 1: f.write('Eall\n') else: if mat_obj_name == 'MechanicalMaterial': f.write('Eall\n') def write_fixed_node_sets(self, f): f.write('\n***********************************************************\n') f.write('** Node set for fixed constraint\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for fobj in self.fixed_objects: fix_obj = fobj['Object'] f.write('*NSET,NSET=' + fix_obj.Name + '\n') for o, elem in fix_obj.References: fo = o.Shape.getElement(elem) n = [] if fo.ShapeType == 'Face': n = self.mesh_object.FemMesh.getNodesByFace(fo) elif fo.ShapeType == 'Edge': n = self.mesh_object.FemMesh.getNodesByEdge(fo) elif fo.ShapeType == 'Vertex': n = self.mesh_object.FemMesh.getNodesByVertex(fo) for i in n: f.write(str(i) + ',\n') def write_load_node_sets(self, f): f.write('\n***********************************************************\n') f.write('** Node sets for loads\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for fobj in self.force_objects: frc_obj = fobj['Object'] print frc_obj.Name f.write('*NSET,NSET=' + frc_obj.Name + '\n') NbrForceNodes = 0 for o, elem in frc_obj.References: fo = o.Shape.getElement(elem) n = [] if fo.ShapeType == 'Edge': print ' Line Load (edge load) on: ', elem n = self.mesh_object.FemMesh.getNodesByEdge(fo) elif fo.ShapeType == 'Vertex': print ' Point Load (vertex load) on: ', elem n = self.mesh_object.FemMesh.getNodesByVertex(fo) for i in n: f.write(str(i) + ',\n') NbrForceNodes = NbrForceNodes + 1 # NodeSum of mesh-nodes of ALL reference shapes from force_object # calculate node load if NbrForceNodes == 0: print 'No Line Loads or Point Loads in the model' else: fobj['NodeLoad'] = (frc_obj.Force) / NbrForceNodes # FIXME this method is incorrect, but we don't have anything else right now # Please refer to thread "CLOAD and DLOAD for the detailed description # http://forum.freecadweb.org/viewtopic.php?f=18&t=10692 f.write('** concentrated load [N] distributed on all mesh nodes of the given shapes\n') f.write('** ' + str(frc_obj.Force) + ' N / ' + str(NbrForceNodes) + ' Nodes = ' + str(fobj['NodeLoad']) + ' N on each node\n') if frc_obj.Force == 0: print ' Warning --> Force = 0' def write_materials(self, f): f.write('\n***********************************************************\n') f.write('** Materials\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) f.write('** Young\'s modulus unit is MPa = N/mm2\n') for m in self.material_objects: mat_obj = m['Object'] # get material properties YM = FreeCAD.Units.Quantity(mat_obj.Material['YoungsModulus']) YM_in_MPa = YM.getValueAs('MPa') PR = float(mat_obj.Material['PoissonRatio']) mat_obj_name = mat_obj.Name mat_name = mat_obj.Material['Name'][:80] # write material properties f.write('*MATERIAL, NAME=' + mat_name + '\n') f.write('*ELASTIC \n') f.write('{}, '.format(YM_in_MPa)) f.write('{0:.3f}\n'.format(PR)) # write element properties if len(self.material_objects) == 1: f.write('*SOLID SECTION, ELSET=' + mat_obj_name + ', MATERIAL=' + mat_name + '\n') else: if mat_obj_name == 'MechanicalMaterial': f.write('*SOLID SECTION, ELSET=' + mat_obj_name + ', MATERIAL=' + mat_name + '\n') def write_step_begin(self, f): f.write('\n***********************************************************\n') f.write('** One step is needed to calculate the mechanical analysis of FreeCAD\n') f.write('** loads are applied quasi-static, means without involving the time dimension\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) f.write('*STEP\n') f.write('*STATIC\n') def write_constraints_fixed(self, f): f.write('\n***********************************************************\n') f.write('** Constaints\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for fixed_object in self.fixed_objects: fix_obj_name = fixed_object['Object'].Name f.write('*BOUNDARY\n') f.write(fix_obj_name + ',1\n') f.write(fix_obj_name + ',2\n') f.write(fix_obj_name + ',3\n\n') def write_constraints_force(self, f): def getTriangleArea(P1, P2, P3): vec1 = P2 - P1 vec2 = P3 - P1 vec3 = vec1.cross(vec2) return 0.5 * vec3.Length f.write('\n***********************************************************\n') f.write('** Node loads\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for fobj in self.force_objects: frc_obj = fobj['Object'] if 'NodeLoad' in fobj: node_load = fobj['NodeLoad'] frc_obj_name = frc_obj.Name vec = frc_obj.DirectionVector f.write('*CLOAD\n') f.write('** force: ' + str(node_load) + ' N, direction: ' + str(vec) + '\n') v1 = "{:.13E}".format(vec.x * node_load) v2 = "{:.13E}".format(vec.y * node_load) v3 = "{:.13E}".format(vec.z * node_load) f.write(frc_obj_name + ',1,' + v1 + '\n') f.write(frc_obj_name + ',2,' + v2 + '\n') f.write(frc_obj_name + ',3,' + v3 + '\n\n') # area load on faces of volume elements --> CLOAD is used sum_ref_face_area = 0 sum_ref_face_node_area = 0 sum_node_load = 0 for o, elem in frc_obj.References: elem_o = o.Shape.getElement(elem) if elem_o.ShapeType == 'Face': sum_ref_face_area += elem_o.Area if sum_ref_face_area != 0: print frc_obj.Name, ', AreaLoad on faces, CLOAD is used' force_per_sum_ref_face_area = frc_obj.Force / sum_ref_face_area print ' force_per_sum_ref_face_area: ', force_per_sum_ref_face_area for o, elem in frc_obj.References: elem_o = o.Shape.getElement(elem) if elem_o.ShapeType == 'Face': ref_face = elem_o print ' ', o.Name, '.', elem, f.write('** ' + frc_obj.Name + '\n') f.write('*CLOAD\n') f.write('** node loads on element face: ' + o.Name + '.' + elem + '\n') volume_faces = self.mesh_object.FemMesh.getVolumesByFace(ref_face) face_table = {} # { meshfaceID : ( nodeID, ... , nodeID ) } for mv, mf in volume_faces: face_table[mf] = self.mesh_object.FemMesh.getElementNodes(mf) # calulate the appropriate node_areas for every node of every mesh face (mf) # G. Lakshmi Narasaiah, Finite Element Analysis, p206ff # [ (nodeID,Area), ... , (nodeID,Area) ] some nodes will have more than one entry node_area_table = [] # { nodeID : Area, ... , nodeID:Area } AreaSum for each node, one entry for each node node_sumarea_table = {} mesh_face_area = 0 for mf in face_table: # print ' ', mf, ' --> ', face_table[mf] if len(face_table[mf]) == 3: # 3 node mesh face triangle # corner_node_area = mesh_face_area / 3.0 # P3 # /\ # / \ # /____\ # P1 P2 P1 = self.mesh_object.FemMesh.Nodes[face_table[mf][0]] P2 = self.mesh_object.FemMesh.Nodes[face_table[mf][1]] P3 = self.mesh_object.FemMesh.Nodes[face_table[mf][2]] mesh_face_area = getTriangleArea(P1, P2, P3) corner_node_area = mesh_face_area / 3.0 node_area_table.append((face_table[mf][0], corner_node_area)) node_area_table.append((face_table[mf][1], corner_node_area)) node_area_table.append((face_table[mf][2], corner_node_area)) if len(face_table[mf]) == 6: # 6 node mesh face triangle # corner_node_area = 0 # middle_node_area = mesh_face_area / 3.0 # P3 # /\ # /t3\ # / \ # P6------P5 # / \ t4 / \ # /t1 \ /t2 \ # /_____\/_____\ # P1 P4 P2 P1 = self.mesh_object.FemMesh.Nodes[face_table[mf][0]] P2 = self.mesh_object.FemMesh.Nodes[face_table[mf][1]] P3 = self.mesh_object.FemMesh.Nodes[face_table[mf][2]] P4 = self.mesh_object.FemMesh.Nodes[face_table[mf][3]] P5 = self.mesh_object.FemMesh.Nodes[face_table[mf][4]] P6 = self.mesh_object.FemMesh.Nodes[face_table[mf][5]] mesh_face_t1_area = getTriangleArea(P1, P4, P6) mesh_face_t2_area = getTriangleArea(P2, P5, P4) mesh_face_t3_area = getTriangleArea(P3, P6, P5) mesh_face_t4_area = getTriangleArea(P4, P5, P6) mesh_face_area = mesh_face_t1_area + mesh_face_t2_area + mesh_face_t3_area + mesh_face_t4_area middle_node_area = mesh_face_area / 3.0 node_area_table.append((face_table[mf][0], 0)) node_area_table.append((face_table[mf][1], 0)) node_area_table.append((face_table[mf][2], 0)) node_area_table.append((face_table[mf][3], middle_node_area)) node_area_table.append((face_table[mf][4], middle_node_area)) node_area_table.append((face_table[mf][5], middle_node_area)) # node_sumarea_table for n, A in node_area_table: # print n, ' --> ', A if n in node_sumarea_table: node_sumarea_table[n] = node_sumarea_table[n] + A else: node_sumarea_table[n] = A sum_node_areas = 0 for n in node_sumarea_table: # print n, ' --> ', node_sumarea_table[n] sum_node_areas = sum_node_areas + node_sumarea_table[n] print ' sum_node_areas ', sum_node_areas, ' ref_face.Area: ', ref_face.Area sum_ref_face_node_area += sum_node_areas # write CLOAD lines to CalculiX file vec = frc_obj.DirectionVector for n in sorted(node_sumarea_table): node_load = node_sumarea_table[n] * force_per_sum_ref_face_area sum_node_load += node_load #print ' nodeID: ', n, ' nodeload: ', node_load if (vec.x != 0.0): v1 = "{:.13E}".format(vec.x * node_load) f.write(str(n) + ',1,' + v1 + '\n') if (vec.y != 0.0): v2 = "{:.13E}".format(vec.y * node_load) f.write(str(n) + ',2,' + v2 + '\n') if (vec.z != 0.0): v3 = "{:.13E}".format(vec.z * node_load) f.write(str(n) + ',3,' + v3 + '\n') f.write('\n') # print ' sum_ref_face_node_area: ', sum_ref_face_node_area # print ' sum_ref_face_area : ', sum_ref_face_area # print ' sum_ref_face_node_area * force_per_sum_ref_face_area: ', sum_ref_face_node_area * force_per_sum_ref_face_area # print ' sum_node_load: ', sum_node_load # print ' frc_obj.Force: ', frc_obj.Force f.write('\n') def write_face_load(self, f): f.write('\n***********************************************************\n') f.write('** Element + CalculiX face + load in [MPa]\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) for fobj in self.pressure_objects: prs_obj = fobj['Object'] f.write('*DLOAD\n') for o, e in prs_obj.References: rev = -1 if prs_obj.Reversed else 1 elem = o.Shape.getElement(e) if elem.ShapeType == 'Face': v = self.mesh_object.FemMesh.getccxVolumesByFace(elem) f.write("** Load on face {}\n".format(e)) for i in v: f.write("{},P{},{}\n".format(i[0], i[1], rev * prs_obj.Pressure)) def write_outputs_types(self, f): f.write('\n***********************************************************\n') f.write('** Outputs --> frd file\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) f.write('*NODE FILE\n') f.write('U\n') f.write('*EL FILE\n') f.write('S, E\n') f.write('** outputs --> dat file\n') f.write('*NODE PRINT , NSET=Nall \n') f.write('U \n') f.write('*EL PRINT , ELSET=Eall \n') f.write('S \n') def write_step_end(self, f): f.write('\n***********************************************************\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) f.write('*END STEP \n') def write_footer(self, f): FcVersionInfo = FreeCAD.Version() f.write('\n***********************************************************\n') f.write('** CalculiX Input file\n') f.write('** written by {} function\n'.format(sys._getframe().f_code.co_name)) f.write('**\n') f.write('** written by --> FreeCAD ' + FcVersionInfo[0] + '.' + FcVersionInfo[1] + '.' + FcVersionInfo[2] + '\n') f.write('** written on --> ' + time.ctime() + '\n') f.write('** file name --> ' + os.path.basename(FreeCAD.ActiveDocument.FileName) + '\n') f.write('** analysis name --> ' + FemGui.getActiveAnalysis().Name + '\n') f.write('**\n') f.write('**\n') f.write('** Units\n') f.write('**\n') f.write('** Geometry (mesh data) --> mm\n') f.write("** Materials (Young's modulus) --> N/mm2 = MPa\n") f.write('** Loads (nodal loads) --> N\n') f.write('**\n')