Files
create/src/Mod/Path/PathScripts/PathMillFace.py

317 lines
14 KiB
Python

# -*- coding: utf-8 -*-
# ***************************************************************************
# * Copyright (c) 2016 sliptonic <shopinthewoods@gmail.com> *
# * *
# * This program is free software; you can redistribute it and/or modify *
# * it under the terms of the GNU Lesser General Public License (LGPL) *
# * as published by the Free Software Foundation; either version 2 of *
# * the License, or (at your option) any later version. *
# * for detail see the LICENCE text file. *
# * *
# * This program is distributed in the hope that it will be useful, *
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
# * GNU Library General Public License for more details. *
# * *
# * You should have received a copy of the GNU Library General Public *
# * License along with this program; if not, write to the Free Software *
# * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 *
# * USA *
# * *
# ***************************************************************************
from __future__ import print_function
import FreeCAD
import PathScripts.PathLog as PathLog
import PathScripts.PathPocketBase as PathPocketBase
import PathScripts.PathUtils as PathUtils
from PySide import QtCore
import numpy
# lazily loaded modules
from lazy_loader.lazy_loader import LazyLoader
Part = LazyLoader('Part', globals(), 'Part')
__title__ = "Path Mill Face Operation"
__author__ = "sliptonic (Brad Collette)"
__url__ = "https://www.freecadweb.org"
__doc__ = "Class and implementation of Mill Facing operation."
__contributors__ = "russ4262 (Russell Johnson)"
DEBUG = False
if DEBUG:
PathLog.setLevel(PathLog.Level.DEBUG, PathLog.thisModule())
PathLog.trackModule()
else:
PathLog.setLevel(PathLog.Level.INFO, PathLog.thisModule())
# Qt translation handling
def translate(context, text, disambig=None):
return QtCore.QCoreApplication.translate(context, text, disambig)
class ObjectFace(PathPocketBase.ObjectPocket):
'''Proxy object for Mill Facing operation.'''
def initPocketOp(self, obj):
'''initPocketOp(obj) ... create facing specific properties'''
obj.addProperty("App::PropertyEnumeration", "BoundaryShape", "Face", QtCore.QT_TRANSLATE_NOOP("App::Property", "Shape to use for calculating Boundary"))
obj.addProperty("App::PropertyBool", "ClearEdges", "Face", QtCore.QT_TRANSLATE_NOOP("App::Property", "Clear edges of surface (Only applicable to BoundBox)"))
if not hasattr(obj, 'ExcludeRaisedAreas'):
obj.addProperty("App::PropertyBool", "ExcludeRaisedAreas", "Face", QtCore.QT_TRANSLATE_NOOP("App::Property", "Exclude milling raised areas inside the face."))
obj.BoundaryShape = ['Boundbox', 'Face Region', 'Perimeter', 'Stock']
def pocketInvertExtraOffset(self):
return True
def areaOpOnChanged(self, obj, prop):
'''areaOpOnChanged(obj, prop) ... facing specific depths calculation.'''
PathLog.track(prop)
if prop == "StepOver" and obj.StepOver == 0:
obj.StepOver = 1
# default depths calculation not correct for facing
if prop == "Base":
job = PathUtils.findParentJob(obj)
if job:
obj.OpStartDepth = job.Stock.Shape.BoundBox.ZMax
if len(obj.Base) >= 1:
print('processing')
sublist = []
for i in obj.Base:
o = i[0]
for s in i[1]:
sublist.append(o.Shape.getElement(s))
# If the operation has a geometry identified the Finaldepth
# is the top of the bboundbox which includes all features.
# Otherwise, top of part.
obj.OpFinalDepth = Part.makeCompound(sublist).BoundBox.ZMax
elif job:
obj.OpFinalDepth = job.Proxy.modelBoundBox(job).ZMax
def areaOpShapes(self, obj):
'''areaOpShapes(obj) ... return top face'''
# Facing is done either against base objects
holeShape = None
PathLog.debug('depthparams: {}'.format([i for i in self.depthparams]))
if obj.Base:
PathLog.debug("obj.Base: {}".format(obj.Base))
self.removalshapes = []
faces = []
holes = []
holeEnvs = []
oneBase = [obj.Base[0][0], True]
sub0 = getattr(obj.Base[0][0].Shape, obj.Base[0][1][0])
minHeight = sub0.BoundBox.ZMax
for b in obj.Base:
for sub in b[1]:
shape = getattr(b[0].Shape, sub)
if isinstance(shape, Part.Face):
faces.append(shape)
if shape.BoundBox.ZMin < minHeight:
minHeight = shape.BoundBox.ZMin
# Limit to one model base per operation
if oneBase[0] is not b[0]:
oneBase[1] = False
if numpy.isclose(abs(shape.normalAt(0, 0).z), 1): # horizontal face
# Analyze internal closed wires to determine if raised or a recess
for wire in shape.Wires[1:]:
if obj.ExcludeRaisedAreas:
ip = self.isPocket(b[0], shape, wire)
if ip is False:
holes.append((b[0].Shape, wire))
else:
holes.append((b[0].Shape, wire))
else:
PathLog.warning('The base subobject, "{0}," is not a face. Ignoring "{0}."'.format(sub))
if obj.ExcludeRaisedAreas and len(holes) > 0:
for shape, wire in holes:
f = Part.makeFace(wire, 'Part::FaceMakerSimple')
env = PathUtils.getEnvelope(shape, subshape=f, depthparams=self.depthparams)
holeEnvs.append(env)
holeShape = Part.makeCompound(holeEnvs)
PathLog.debug("Working on a collection of faces {}".format(faces))
planeshape = Part.makeCompound(faces)
# If no base object, do planing of top surface of entire model
else:
planeshape = Part.makeCompound([base.Shape for base in self.model])
PathLog.debug("Working on a shape {}".format(obj.Label))
# Find the correct shape depending on Boundary shape.
PathLog.debug("Boundary Shape: {}".format(obj.BoundaryShape))
bb = planeshape.BoundBox
# Apply offset for clearing edges
offset = 0
if obj.ClearEdges:
offset = self.radius + 0.1
bb.XMin = bb.XMin - offset
bb.YMin = bb.YMin - offset
bb.XMax = bb.XMax + offset
bb.YMax = bb.YMax + offset
if obj.BoundaryShape == 'Boundbox':
bbperim = Part.makeBox(bb.XLength, bb.YLength, 1, FreeCAD.Vector(bb.XMin, bb.YMin, bb.ZMin), FreeCAD.Vector(0, 0, 1))
env = PathUtils.getEnvelope(partshape=bbperim, depthparams=self.depthparams)
if obj.ExcludeRaisedAreas and oneBase[1]:
includedFaces = self.getAllIncludedFaces(oneBase[0], env, faceZ=minHeight)
if len(includedFaces) > 0:
includedShape = Part.makeCompound(includedFaces)
includedEnv = PathUtils.getEnvelope(oneBase[0].Shape, subshape=includedShape, depthparams=self.depthparams)
env = env.cut(includedEnv)
elif obj.BoundaryShape == 'Stock':
stock = PathUtils.findParentJob(obj).Stock.Shape
env = stock
if obj.ExcludeRaisedAreas and oneBase[1]:
includedFaces = self.getAllIncludedFaces(oneBase[0], stock, faceZ=minHeight)
if len(includedFaces) > 0:
stockEnv = PathUtils.getEnvelope(partshape=stock, depthparams=self.depthparams)
includedShape = Part.makeCompound(includedFaces)
includedEnv = PathUtils.getEnvelope(oneBase[0].Shape, subshape=includedShape, depthparams=self.depthparams)
env = stockEnv.cut(includedEnv)
elif obj.BoundaryShape == 'Perimeter':
if obj.ClearEdges:
psZMin = planeshape.BoundBox.ZMin
ofstShape = PathUtils.getOffsetArea(planeshape,
self.radius * 1.25,
plane=planeshape)
ofstShape.translate(FreeCAD.Vector(0.0, 0.0, psZMin - ofstShape.BoundBox.ZMin))
env = PathUtils.getEnvelope(partshape=ofstShape, depthparams=self.depthparams)
else:
env = PathUtils.getEnvelope(partshape=planeshape, depthparams=self.depthparams)
elif obj.BoundaryShape == 'Face Region':
import PathScripts.PathSurfaceSupport as PathSurfaceSupport
baseShape = oneBase[0].Shape
psZMin = planeshape.BoundBox.ZMin
ofstShape = PathUtils.getOffsetArea(planeshape,
self.tool.Diameter * 1.1,
plane=planeshape)
ofstShape.translate(FreeCAD.Vector(0.0, 0.0, psZMin - ofstShape.BoundBox.ZMin))
# Calculate custom depth params for removal shape envelope, with start and final depth buffers
custDepthparams = self._customDepthParams(obj, obj.StartDepth.Value + 0.2, obj.FinalDepth.Value - 0.1) # only an envelope
ofstShapeEnv = PathUtils.getEnvelope(partshape=ofstShape, depthparams=custDepthparams)
env = ofstShapeEnv.cut(baseShape)
env.translate(FreeCAD.Vector(0.0, 0.0, -0.000001)) # lower removal shape into buffer zone
if holeShape:
PathLog.debug("Processing holes and face ...")
holeEnv = PathUtils.getEnvelope(partshape=holeShape, depthparams=self.depthparams)
newEnv = env.cut(holeEnv)
tup = newEnv, False, 'pathMillFace', 0.0, 'X', obj.StartDepth.Value, obj.FinalDepth.Value
else:
PathLog.debug("Processing solid face ...")
tup = env, False, 'pathMillFace', 0.0, 'X', obj.StartDepth.Value, obj.FinalDepth.Value
self.removalshapes.append(tup)
obj.removalshape = self.removalshapes[0][0] # save removal shape
return self.removalshapes
def areaOpSetDefaultValues(self, obj, job):
'''areaOpSetDefaultValues(obj, job) ... initialize mill facing properties'''
obj.StepOver = 50
obj.ZigZagAngle = 45.0
obj.ExcludeRaisedAreas = False
obj.ClearEdges = False
# need to overwrite the default depth calculations for facing
if job and len(job.Model.Group) > 0:
obj.OpStartDepth = job.Stock.Shape.BoundBox.ZMax
obj.OpFinalDepth = job.Proxy.modelBoundBox(job).ZMax
# If the operation has a geometry identified the Finaldepth
# is the top of the boundbox which includes all features.
if len(obj.Base) >= 1:
shapes = []
for base, subs in obj.Base:
for s in subs:
shapes.append(getattr(base.Shape, s))
obj.OpFinalDepth = Part.makeCompound(shapes).BoundBox.ZMax
def isPocket(self, b, f, w):
e = w.Edges[0]
for fi in range(0, len(b.Shape.Faces)):
face = b.Shape.Faces[fi]
for ei in range(0, len(face.Edges)):
edge = face.Edges[ei]
if e.isSame(edge):
if f is face:
# Alternative: run loop to see if all edges are same
pass # same source face, look for another
else:
if face.CenterOfMass.z < f.CenterOfMass.z:
return True
return False
def getAllIncludedFaces(self, base, env, faceZ):
included = []
eXMin = env.BoundBox.XMin
eXMax = env.BoundBox.XMax
eYMin = env.BoundBox.YMin
eYMax = env.BoundBox.YMax
eZMin = faceZ
def isOverlap(fMn, fMx, eMn, eMx):
if fMx > eMn:
if fMx <= eMx:
return True
elif fMx >= eMx and fMn <= eMx:
return True
if fMn < eMx:
if fMn >= eMn:
return True
elif fMn <= eMn and fMx >= eMn:
return True
return False
for fi in range(0, len(base.Shape.Faces)):
incl = False
face = base.Shape.Faces[fi]
fXMin = face.BoundBox.XMin
fXMax = face.BoundBox.XMax
fYMin = face.BoundBox.YMin
fYMax = face.BoundBox.YMax
fZMax = face.BoundBox.ZMax
if fZMax > eZMin:
if isOverlap(fXMin, fXMax, eXMin, eXMax):
if isOverlap(fYMin, fYMax, eYMin, eYMax):
incl = True
if incl:
included.append(face)
return included
def SetupProperties():
setup = PathPocketBase.SetupProperties()
setup.append("BoundaryShape")
setup.append("ExcludeRaisedAreas")
setup.append("ClearEdges")
return setup
def Create(name, obj=None):
'''Create(name) ... Creates and returns a Mill Facing operation.'''
if obj is None:
obj = FreeCAD.ActiveDocument.addObject("Path::FeaturePython", name)
obj.Proxy = ObjectFace(obj, name)
return obj