951 lines
35 KiB
Python
951 lines
35 KiB
Python
# -*- coding: utf-8 -*-
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# ***************************************************************************
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# * *
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# * Copyright (c) 2014 Dan Falck <ddfalck@gmail.com> *
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# * *
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# * This program is free software; you can redistribute it and/or modify *
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# * it under the terms of the GNU Lesser General Public License (LGPL) *
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# * as published by the Free Software Foundation; either version 2 of *
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# * the License, or (at your option) any later version. *
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# * for detail see the LICENCE text file. *
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# * *
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# * This program is distributed in the hope that it will be useful, *
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# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
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# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
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# * GNU Library General Public License for more details. *
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# * *
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# * You should have received a copy of the GNU Library General Public *
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# * License along with this program; if not, write to the Free Software *
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# * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 *
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# * USA *
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# * *
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# ***************************************************************************
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'''PathUtils -common functions used in PathScripts for filterig, sorting, and generating gcode toolpath data '''
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import FreeCAD
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import FreeCADGui
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import math
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import numpy
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import Part
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import Path
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import PathScripts
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import PathScripts.PathGeom as PathGeom
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import TechDraw
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from DraftGeomUtils import geomType
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from FreeCAD import Vector
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from PathScripts import PathJob
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from PathScripts import PathJobCmd
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from PathScripts import PathLog
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from PySide import QtCore
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from PySide import QtGui
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if False:
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PathLog.setLevel(PathLog.Level.DEBUG, PathLog.thisModule())
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PathLog.trackModule(PathLog.thisModule())
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else:
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PathLog.setLevel(PathLog.Level.INFO, PathLog.thisModule())
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#FreeCAD.setLogLevel('Path.Area', 0)
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def translate(context, text, disambig=None):
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return QtCore.QCoreApplication.translate(context, text, disambig)
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def waiting_effects(function):
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def new_function(*args, **kwargs):
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if not FreeCAD.GuiUp:
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return function(*args, **kwargs)
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QtGui.QApplication.setOverrideCursor(QtCore.Qt.WaitCursor)
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res = None
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try:
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res = function(*args, **kwargs)
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# don't catch exceptions - want to know where they are coming from ....
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#except Exception as e:
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# raise e
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# print("Error {}".format(e.args[0]))
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finally:
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QtGui.QApplication.restoreOverrideCursor()
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return res
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return new_function
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def cleanedges(splines, precision):
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'''cleanedges([splines],precision). Convert BSpline curves, Beziers, to arcs that can be used for cnc paths.
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Returns Lines as is. Filters Circle and Arcs for over 180 degrees. Discretizes Ellipses. Ignores other geometry. '''
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PathLog.track()
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edges = []
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for spline in splines:
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if geomType(spline) == "BSplineCurve":
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arcs = spline.Curve.toBiArcs(precision)
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for i in arcs:
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edges.append(Part.Edge(i))
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elif geomType(spline) == "BezierCurve":
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newspline = spline.Curve.toBSpline()
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arcs = newspline.toBiArcs(precision)
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for i in arcs:
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edges.append(Part.Edge(i))
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elif geomType(spline) == "Ellipse":
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edges = curvetowire(spline, 1.0) # fixme hardcoded value
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elif geomType(spline) == "Circle":
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arcs = filterArcs(spline)
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for i in arcs:
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edges.append(Part.Edge(i))
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elif geomType(spline) == "Line":
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edges.append(spline)
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elif geomType(spline) == "LineSegment":
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edges.append(spline)
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else:
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pass
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return edges
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def curvetowire(obj, steps):
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'''adapted from DraftGeomUtils, because the discretize function changed a bit '''
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PathLog.track()
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points = obj.copy().discretize(Distance=eval('steps'))
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p0 = points[0]
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edgelist = []
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for p in points[1:]:
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edge = Part.makeLine((p0.x, p0.y, p0.z), (p.x, p.y, p.z))
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edgelist.append(edge)
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p0 = p
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return edgelist
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def isDrillable(obj, candidate, tooldiameter=None, includePartials=False):
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"""
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Checks candidates to see if they can be drilled.
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Candidates can be either faces - circular or cylindrical or circular edges.
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The tooldiameter can be optionally passed. if passed, the check will return
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False for any holes smaller than the tooldiameter.
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obj=Shape
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candidate = Face or Edge
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tooldiameter=float
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"""
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PathLog.track('obj: {} candidate: {} tooldiameter {}'.format(obj, candidate, tooldiameter))
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drillable = False
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try:
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if candidate.ShapeType == 'Face':
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face = candidate
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# eliminate flat faces
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if (round(face.ParameterRange[0], 8) == 0.0) and (round(face.ParameterRange[1], 8) == round(math.pi * 2, 8)):
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for edge in face.Edges: # Find seam edge and check if aligned to Z axis.
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if (isinstance(edge.Curve, Part.Line)):
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PathLog.debug("candidate is a circle")
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v0 = edge.Vertexes[0].Point
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v1 = edge.Vertexes[1].Point
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#check if the cylinder seam is vertically aligned. Eliminate tilted holes
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if (numpy.isclose(v1.sub(v0).x, 0, rtol=1e-05, atol=1e-06)) and \
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(numpy.isclose(v1.sub(v0).y, 0, rtol=1e-05, atol=1e-06)):
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drillable = True
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# vector of top center
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lsp = Vector(face.BoundBox.Center.x, face.BoundBox.Center.y, face.BoundBox.ZMax)
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# vector of bottom center
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lep = Vector(face.BoundBox.Center.x, face.BoundBox.Center.y, face.BoundBox.ZMin)
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# check if the cylindrical 'lids' are inside the base
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# object. This eliminates extruded circles but allows
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# actual holes.
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if obj.isInside(lsp, 1e-6, False) or obj.isInside(lep, 1e-6, False):
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PathLog.track("inside check failed. lsp: {} lep: {}".format(lsp,lep))
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drillable = False
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# eliminate elliptical holes
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elif not hasattr(face.Surface, "Radius"):
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PathLog.debug("candidate face has no radius attribute")
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drillable = False
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else:
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if tooldiameter is not None:
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drillable = face.Surface.Radius >= tooldiameter/2
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else:
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drillable = True
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elif type(face.Surface) == Part.Plane and PathGeom.pointsCoincide(face.Surface.Axis, FreeCAD.Vector(0,0,1)):
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if len(face.Edges) == 1 and type(face.Edges[0].Curve) == Part.Circle:
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center = face.Edges[0].Curve.Center
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if obj.isInside(center, 1e-6, False):
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if tooldiameter is not None:
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drillable = face.Edges[0].Curve.Radius >= tooldiameter/2
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else:
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drillable = True
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else:
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for edge in candidate.Edges:
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if isinstance(edge.Curve, Part.Circle) and (includePartials or edge.isClosed()):
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PathLog.debug("candidate is a circle or ellipse")
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if not hasattr(edge.Curve, "Radius"):
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PathLog.debug("No radius. Ellipse.")
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drillable = False
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else:
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PathLog.debug("Has Radius, Circle")
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if tooldiameter is not None:
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drillable = edge.Curve.Radius >= tooldiameter/2
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if not drillable:
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FreeCAD.Console.PrintMessage(
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"Found a drillable hole with diameter: {}: "
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"too small for the current tool with "
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"diameter: {}".format(edge.Curve.Radius*2, tooldiameter))
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else:
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drillable = True
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PathLog.debug("candidate is drillable: {}".format(drillable))
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except Exception as ex:
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PathLog.warning(translate("PathUtils", "Issue determine drillability: {}").format(ex))
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return drillable
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# fixme set at 4 decimal places for testing
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def fmt(val): return format(val, '.4f')
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def segments(poly):
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''' A sequence of (x,y) numeric coordinates pairs '''
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return zip(poly, poly[1:] + [poly[0]])
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def loopdetect(obj, edge1, edge2):
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'''
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Returns a loop wire that includes the two edges.
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Useful for detecting boundaries of negative space features ie 'holes'
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If a unique loop is not found, returns None
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edge1 = edge
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edge2 = edge
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'''
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PathLog.track()
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candidates = []
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for wire in obj.Shape.Wires:
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for e in wire.Edges:
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if e.hashCode() == edge1.hashCode():
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candidates.append((wire.hashCode(), wire))
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if e.hashCode() == edge2.hashCode():
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candidates.append((wire.hashCode(), wire))
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loop = set([x for x in candidates if candidates.count(x) > 1]) # return the duplicate item
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if len(loop) != 1:
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return None
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loopwire = next(x for x in loop)[1]
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return loopwire
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def horizontalEdgeLoop(obj, edge):
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'''horizontalEdgeLoop(obj, edge) ... returns a wire in the horizontal plane, if that is the only horizontal wire the given edge is a part of.'''
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h = edge.hashCode()
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wires = [w for w in obj.Shape.Wires if any(e.hashCode() == h for e in w.Edges)]
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loops = [w for w in wires if all(PathGeom.isHorizontal(e) for e in w.Edges) and PathGeom.isHorizontal(Part.Face(w))]
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if len(loops) == 1:
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return loops[0]
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return None
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def horizontalFaceLoop(obj, face, faceList=None):
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'''horizontalFaceLoop(obj, face, faceList=None) ... returns a list of face names which form the walls of a vertical hole face is a part of.
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All face names listed in faceList must be part of the hole for the solution to be returned.'''
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wires = [horizontalEdgeLoop(obj, e) for e in face.Edges]
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# Not sure if sorting by Area is a premature optimization - but it seems
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# the loop we're looking for is typically the biggest of the them all.
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wires = sorted([w for w in wires if w], key=lambda w: Part.Face(w).Area)
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for wire in wires:
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hashes = [e.hashCode() for e in wire.Edges]
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#find all faces that share a an edge with the wire and are vertical
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faces = ["Face%d"%(i+1) for i,f in enumerate(obj.Shape.Faces) if any(e.hashCode() in hashes for e in f.Edges) and PathGeom.isVertical(f)]
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if faceList and not all(f in faces for f in faceList):
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continue
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# verify they form a valid hole by getting the outline and comparing
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# the resulting XY footprint with that of the faces
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comp = Part.makeCompound([obj.Shape.getElement(f) for f in faces])
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outline = TechDraw.findShapeOutline(comp, 1, FreeCAD.Vector(0,0,1))
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# findShapeOutline always returns closed wires, by removing the
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# trace-backs single edge spikes don't contriubte to the bound box
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uniqueEdges = []
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for edge in outline.Edges:
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if any(PathGeom.edgesMatch(edge, e) for e in uniqueEdges):
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continue
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uniqueEdges.append(edge)
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w = Part.Wire(uniqueEdges)
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# if the faces really form the walls of a hole then the resulting
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# wire is still closed and it still has the same footprint
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bb1 = comp.BoundBox
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bb2 = w.BoundBox
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if w.isClosed() and PathGeom.isRoughly(bb1.XMin, bb2.XMin) and PathGeom.isRoughly(bb1.XMax, bb2.XMax) and PathGeom.isRoughly(bb1.YMin, bb2.YMin) and PathGeom.isRoughly(bb1.YMax, bb2.YMax):
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return faces
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return None
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def filterArcs(arcEdge):
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'''filterArcs(Edge) -used to split arcs that over 180 degrees. Returns list '''
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PathLog.track()
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s = arcEdge
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if isinstance(s.Curve, Part.Circle):
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splitlist = []
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angle = abs(s.LastParameter - s.FirstParameter)
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# overhalfcircle = False
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goodarc = False
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if (angle > math.pi):
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pass
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# overhalfcircle = True
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else:
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goodarc = True
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if not goodarc:
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arcstpt = s.valueAt(s.FirstParameter)
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arcmid = s.valueAt(
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(s.LastParameter - s.FirstParameter) * 0.5 + s.FirstParameter)
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arcquad1 = s.valueAt((s.LastParameter - s.FirstParameter) *
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0.25 + s.FirstParameter) # future midpt for arc1
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arcquad2 = s.valueAt((s.LastParameter - s.FirstParameter) *
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0.75 + s.FirstParameter) # future midpt for arc2
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arcendpt = s.valueAt(s.LastParameter)
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# reconstruct with 2 arcs
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arcseg1 = Part.ArcOfCircle(arcstpt, arcquad1, arcmid)
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arcseg2 = Part.ArcOfCircle(arcmid, arcquad2, arcendpt)
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eseg1 = arcseg1.toShape()
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eseg2 = arcseg2.toShape()
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splitlist.append(eseg1)
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splitlist.append(eseg2)
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else:
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splitlist.append(s)
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elif isinstance(s.Curve, Part.LineSegment):
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pass
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return splitlist
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def makeWorkplane(shape):
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"""
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Creates a workplane circle at the ZMin level.
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"""
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PathLog.track()
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loc = FreeCAD.Vector(shape.BoundBox.Center.x,
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shape.BoundBox.Center.y,
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shape.BoundBox.ZMin)
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c = Part.makeCircle(10, loc)
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return c
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def getEnvelope(partshape, subshape=None, depthparams=None):
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'''
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getEnvelope(partshape, stockheight=None)
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returns a shape corresponding to the partshape silhouette extruded to height.
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if stockheight is given, the returned shape is extruded to that height otherwise the returned shape
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is the height of the original shape boundbox
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partshape = solid object
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stockheight = float - Absolute Z height of the top of material before cutting.
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'''
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PathLog.track(partshape, subshape, depthparams)
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# if partshape.Volume == 0.0: #Not a 3D object
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# return None
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zShift = 0
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if subshape is not None:
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if isinstance(subshape, Part.Face):
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PathLog.debug('processing a face')
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sec = Part.makeCompound([subshape])
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else:
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area = Path.Area(Fill=2, Coplanar=0).add(subshape)
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area.setPlane(makeWorkplane(partshape))
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PathLog.debug("About to section with params: {}".format(area.getParams()))
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sec = area.makeSections(heights=[0.0], project=True)[0].getShape()
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# zShift = partshape.BoundBox.ZMin - subshape.BoundBox.ZMin
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PathLog.debug('partshapeZmin: {}, subshapeZMin: {}, zShift: {}'.format(partshape.BoundBox.ZMin, subshape.BoundBox.ZMin, zShift))
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else:
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area = Path.Area(Fill=2, Coplanar=0).add(partshape)
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area.setPlane(makeWorkplane(partshape))
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sec = area.makeSections(heights=[0.0], project=True)[0].getShape()
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# If depthparams are passed, use it to calculate bottom and height of
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# envelope
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if depthparams is not None:
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# eLength = float(stockheight)-partshape.BoundBox.ZMin
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eLength = depthparams.safe_height - depthparams.final_depth
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#envelopeshape = sec.extrude(FreeCAD.Vector(0, 0, eLength))
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zShift = depthparams.final_depth - sec.BoundBox.ZMin
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PathLog.debug('boundbox zMIN: {} elength: {} zShift {}'.format(partshape.BoundBox.ZMin, eLength, zShift))
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else:
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eLength = partshape.BoundBox.ZLength - sec.BoundBox.ZMin
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# Shift the section based on selection and depthparams.
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newPlace = FreeCAD.Placement(FreeCAD.Vector(0, 0, zShift), sec.Placement.Rotation)
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sec.Placement = newPlace
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# Extrude the section to top of Boundbox or desired height
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envelopeshape = sec.extrude(FreeCAD.Vector(0, 0, eLength))
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if PathLog.getLevel(PathLog.thisModule()) == PathLog.Level.DEBUG:
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removalshape = FreeCAD.ActiveDocument.addObject("Part::Feature", "Envelope")
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removalshape.Shape = envelopeshape
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return envelopeshape
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def reverseEdge(e):
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if geomType(e) == "Circle":
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arcstpt = e.valueAt(e.FirstParameter)
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arcmid = e.valueAt((e.LastParameter - e.FirstParameter) * 0.5 + e.FirstParameter)
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arcendpt = e.valueAt(e.LastParameter)
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arcofCirc = Part.ArcOfCircle(arcendpt, arcmid, arcstpt)
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newedge = arcofCirc.toShape()
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elif geomType(e) == "LineSegment" or geomType(e) == "Line":
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stpt = e.valueAt(e.FirstParameter)
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endpt = e.valueAt(e.LastParameter)
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newedge = Part.makeLine(endpt, stpt)
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return newedge
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def getToolControllers(obj):
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'''returns all the tool controllers'''
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try:
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job = findParentJob(obj)
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except:
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job = None
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if job:
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return job.ToolController
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return []
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def findToolController(obj, name=None):
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'''returns a tool controller with a given name.
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If no name is specified, returns the first controller.
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if no controller is found, returns None'''
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PathLog.track('name: {}'.format(name))
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c = None
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if FreeCAD.GuiUp:
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# First check if a user has selected a tool controller in the tree. Return the first one and remove all from selection
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for sel in FreeCADGui.Selection.getSelectionEx():
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if hasattr(sel.Object, 'Proxy'):
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if isinstance(sel.Object.Proxy, PathScripts.PathToolController.ToolController):
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if c is None:
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c = sel.Object
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FreeCADGui.Selection.removeSelection(sel.Object)
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if c is not None:
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return c
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controllers = getToolControllers(obj)
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if len(controllers) == 0:
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return None
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# If there's only one in the job, use it.
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if len(controllers) == 1:
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if name is None or name == controllers[0].Label:
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tc = controllers[0]
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else:
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tc = None
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elif name is not None: # More than one, make the user choose.
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tc = [i for i in controllers if i.Label == name][0]
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else:
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# form = FreeCADGui.PySideUic.loadUi(FreeCAD.getHomePath() + "Mod/Path/DlgTCChooser.ui")
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form = FreeCADGui.PySideUic.loadUi(":/panels/DlgTCChooser.ui")
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mylist = [i.Label for i in controllers]
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form.uiToolController.addItems(mylist)
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r = form.exec_()
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if not r:
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tc = None
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else:
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tc = [i for i in controllers if i.Label == form.uiToolController.currentText()][0]
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return tc
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def findParentJob(obj):
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'''retrieves a parent job object for an operation or other Path object'''
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PathLog.track()
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for i in obj.InList:
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if isinstance(i.Proxy, PathScripts.PathJob.ObjectJob):
|
|
return i
|
|
if i.TypeId == "Path::FeaturePython" or i.TypeId == "Path::FeatureCompoundPython":
|
|
grandParent = findParentJob(i)
|
|
if grandParent is not None:
|
|
return grandParent
|
|
return None
|
|
|
|
|
|
def GetJobs(jobname=None):
|
|
'''returns all jobs in the current document. If name is given, returns that job'''
|
|
if jobname:
|
|
return [job for job in PathJob.Instances() if job.Name == jobname]
|
|
return PathJob.Instances()
|
|
|
|
def addToJob(obj, jobname=None):
|
|
'''adds a path object to a job
|
|
obj = obj
|
|
jobname = None'''
|
|
PathLog.track(jobname)
|
|
if jobname is not None:
|
|
jobs = GetJobs(jobname)
|
|
if len(jobs) == 1:
|
|
job = jobs[0]
|
|
else:
|
|
PathLog.error(translate("Path", "Didn't find job %s") % jobname)
|
|
return None
|
|
else:
|
|
jobs = GetJobs()
|
|
if len(jobs) == 0:
|
|
job = PathJobCmd.CommandJobCreate().Activated()
|
|
elif len(jobs) == 1:
|
|
job = jobs[0]
|
|
else:
|
|
selected = FreeCADGui.Selection.getSelection()
|
|
baseSelected = [job for job in jobs if any([job.Base == o for o in selected])]
|
|
if 1 == len(baseSelected):
|
|
job = baseSelected[0]
|
|
else:
|
|
baseObjectSelected = [job for job in jobs if any([job.Proxy.baseObject(job) == o for o in selected])]
|
|
if 1 == len(baseObjectSelected):
|
|
job = baseObjectSelected[0]
|
|
else:
|
|
# form = FreeCADGui.PySideUic.loadUi(FreeCAD.getHomePath() + "Mod/Path/DlgJobChooser.ui")
|
|
form = FreeCADGui.PySideUic.loadUi(":/panels/DlgJobChooser.ui")
|
|
if baseObjectSelected:
|
|
mylist = [j.Label for j in baseObjectSelected]
|
|
else:
|
|
mylist = [j.Label for j in jobs]
|
|
form.cboProject.addItems(mylist)
|
|
r = form.exec_()
|
|
if r is False:
|
|
return None
|
|
else:
|
|
print(form.cboProject.currentText())
|
|
job = [j for j in jobs if j.Label == form.cboProject.currentText()][0]
|
|
|
|
if obj and job:
|
|
job.Proxy.addOperation(obj)
|
|
return job
|
|
|
|
def rapid(x=None, y=None, z=None):
|
|
""" Returns gcode string to perform a rapid move."""
|
|
retstr = "G00"
|
|
if (x is not None) or (y is not None) or (z is not None):
|
|
if (x is not None):
|
|
retstr += " X" + str("%.4f" % x)
|
|
if (y is not None):
|
|
retstr += " Y" + str("%.4f" % y)
|
|
if (z is not None):
|
|
retstr += " Z" + str("%.4f" % z)
|
|
else:
|
|
return ""
|
|
return retstr + "\n"
|
|
|
|
|
|
def feed(x=None, y=None, z=None, horizFeed=0, vertFeed=0):
|
|
""" Return gcode string to perform a linear feed."""
|
|
global feedxy
|
|
retstr = "G01 F"
|
|
if(x is None) and (y is None):
|
|
retstr += str("%.4f" % horizFeed)
|
|
else:
|
|
retstr += str("%.4f" % vertFeed)
|
|
|
|
if (x is not None) or (y is not None) or (z is not None):
|
|
if (x is not None):
|
|
retstr += " X" + str("%.4f" % x)
|
|
if (y is not None):
|
|
retstr += " Y" + str("%.4f" % y)
|
|
if (z is not None):
|
|
retstr += " Z" + str("%.4f" % z)
|
|
else:
|
|
return ""
|
|
return retstr + "\n"
|
|
|
|
|
|
def arc(cx, cy, sx, sy, ex, ey, horizFeed=0, ez=None, ccw=False):
|
|
"""
|
|
Return gcode string to perform an arc.
|
|
|
|
Assumes XY plane or helix around Z
|
|
Don't worry about starting Z- assume that's dealt with elsewhere
|
|
If start/end radii aren't within eps, abort.
|
|
|
|
cx, cy -- arc center coordinates
|
|
sx, sy -- arc start coordinates
|
|
ex, ey -- arc end coordinates
|
|
ez -- ending Z coordinate. None unless helix.
|
|
horizFeed -- horiz feed speed
|
|
ccw -- arc direction
|
|
"""
|
|
|
|
eps = 0.01
|
|
if (math.sqrt((cx - sx)**2 + (cy - sy)**2) - math.sqrt((cx - ex)**2 + (cy - ey)**2)) >= eps:
|
|
print("ERROR: Illegal arc: Start and end radii not equal")
|
|
return ""
|
|
|
|
retstr = ""
|
|
if ccw:
|
|
retstr += "G03 F" + str(horizFeed)
|
|
else:
|
|
retstr += "G02 F" + str(horizFeed)
|
|
|
|
retstr += " X" + str("%.4f" % ex) + " Y" + str("%.4f" % ey)
|
|
|
|
if ez is not None:
|
|
retstr += " Z" + str("%.4f" % ez)
|
|
|
|
retstr += " I" + str("%.4f" % (cx - sx)) + " J" + str("%.4f" % (cy - sy))
|
|
|
|
return retstr + "\n"
|
|
|
|
|
|
def helicalPlunge(plungePos, rampangle, destZ, startZ, toold, plungeR, horizFeed):
|
|
"""
|
|
Return gcode string to perform helical entry move.
|
|
|
|
plungePos -- vector of the helical entry location
|
|
destZ -- the lowest Z position or milling level
|
|
startZ -- Starting Z position for helical move
|
|
rampangle -- entry angle
|
|
toold -- tool diameter
|
|
plungeR -- the radius of the entry helix
|
|
"""
|
|
# toold = self.radius * 2
|
|
|
|
helixCmds = "(START HELICAL PLUNGE)\n"
|
|
if(plungePos is None):
|
|
raise Exception("Helical plunging requires a position!")
|
|
return None
|
|
|
|
helixX = plungePos.x + toold/2 * plungeR
|
|
helixY = plungePos.y
|
|
|
|
helixCirc = math.pi * toold * plungeR
|
|
dzPerRev = math.sin(rampangle/180. * math.pi) * helixCirc
|
|
|
|
# Go to the start of the helix position
|
|
helixCmds += rapid(helixX, helixY)
|
|
helixCmds += rapid(z=startZ)
|
|
|
|
# Helix as required to get to the requested depth
|
|
lastZ = startZ
|
|
curZ = max(startZ-dzPerRev, destZ)
|
|
done = False
|
|
while not done:
|
|
done = (curZ == destZ)
|
|
# NOTE: FreeCAD doesn't render this, but at least LinuxCNC considers it valid
|
|
# helixCmds += arc(plungePos.x, plungePos.y, helixX, helixY, helixX, helixY, ez = curZ, ccw=True)
|
|
|
|
# Use two half-helixes; FreeCAD renders that correctly,
|
|
# and it fits with the other code breaking up 360-degree arcs
|
|
helixCmds += arc(plungePos.x, plungePos.y, helixX, helixY, helixX - toold * plungeR, helixY, horizFeed, ez=(curZ + lastZ)/2., ccw=True)
|
|
helixCmds += arc(plungePos.x, plungePos.y, helixX - toold * plungeR, helixY, helixX, helixY, horizFeed, ez=curZ, ccw=True)
|
|
lastZ = curZ
|
|
curZ = max(curZ - dzPerRev, destZ)
|
|
|
|
return helixCmds
|
|
|
|
|
|
def rampPlunge(edge, rampangle, destZ, startZ):
|
|
"""
|
|
Return gcode string to linearly ramp down to milling level.
|
|
|
|
edge -- edge to follow
|
|
rampangle -- entry angle
|
|
destZ -- Final Z depth
|
|
startZ -- Starting Z depth
|
|
|
|
FIXME: This ramps along the first edge, assuming it's long
|
|
enough, NOT just wiggling back and forth by ~0.75 * toolD.
|
|
Not sure if that's any worse, but it's simpler
|
|
I think this should be changed to be limited to a maximum ramp size. Otherwise machine time will get longer than it needs to be.
|
|
"""
|
|
|
|
rampCmds = "(START RAMP PLUNGE)\n"
|
|
if(edge is None):
|
|
raise Exception("Ramp plunging requires an edge!")
|
|
return None
|
|
|
|
sPoint = edge.Vertexes[0].Point
|
|
ePoint = edge.Vertexes[1].Point
|
|
# Evidently edges can get flipped- pick the right one in this case
|
|
# FIXME: This is iffy code, based on what already existed in the "for vpos ..." loop below
|
|
if ePoint == sPoint:
|
|
# print "FLIP"
|
|
ePoint = edge.Vertexes[-1].Point
|
|
|
|
rampDist = edge.Length
|
|
rampDZ = math.sin(rampangle/180. * math.pi) * rampDist
|
|
|
|
rampCmds += rapid(sPoint.x, sPoint.y)
|
|
rampCmds += rapid(z=startZ)
|
|
|
|
# Ramp down to the requested depth
|
|
# FIXME: This might be an arc, so handle that as well
|
|
|
|
curZ = max(startZ-rampDZ, destZ)
|
|
done = False
|
|
while not done:
|
|
done = (curZ == destZ)
|
|
|
|
# If it's an arc, handle it!
|
|
if isinstance(edge.Curve, Part.Circle):
|
|
raise Exception("rampPlunge: Screw it, not handling an arc.")
|
|
# Straight feed! Easy!
|
|
else:
|
|
rampCmds += feed(ePoint.x, ePoint.y, curZ)
|
|
rampCmds += feed(sPoint.x, sPoint.y)
|
|
|
|
curZ = max(curZ - rampDZ, destZ)
|
|
|
|
return rampCmds
|
|
|
|
|
|
def sort_jobs(locations, keys, attractors=[]):
|
|
""" sort holes by the nearest neighbor method
|
|
keys: two-element list of keys for X and Y coordinates. for example ['x','y']
|
|
originally written by m0n5t3r for PathHelix
|
|
"""
|
|
from Queue import PriorityQueue
|
|
from collections import defaultdict
|
|
|
|
attractors = attractors or [keys[0]]
|
|
|
|
def sqdist(a, b):
|
|
""" square Euclidean distance """
|
|
d = 0
|
|
for k in keys:
|
|
d += (a[k] - b[k]) ** 2
|
|
|
|
return d
|
|
|
|
def weight(location):
|
|
w = 0
|
|
|
|
for k in attractors:
|
|
w += abs(location[k])
|
|
|
|
return w
|
|
|
|
def find_closest(location_list, location, dist):
|
|
q = PriorityQueue()
|
|
|
|
for j in location_list:
|
|
q.put((dist(j, location) + weight(j), j))
|
|
|
|
prio, result = q.get()
|
|
|
|
return result
|
|
|
|
out = []
|
|
zero = defaultdict(lambda: 0)
|
|
|
|
out.append(find_closest(locations, zero, sqdist))
|
|
locations.remove(out[-1])
|
|
|
|
while locations:
|
|
closest = find_closest(locations, out[-1], sqdist)
|
|
out.append(closest)
|
|
locations.remove(closest)
|
|
|
|
return out
|
|
|
|
def guessDepths(objshape, subs=None):
|
|
"""
|
|
takes an object shape and optional list of subobjects and returns a depth_params
|
|
object with suggested height/depth values.
|
|
|
|
objshape = Part::Shape.
|
|
subs = list of subobjects from objshape
|
|
"""
|
|
|
|
bb = objshape.BoundBox # parent boundbox
|
|
clearance = bb.ZMax + 5.0
|
|
safe = bb.ZMax
|
|
start = bb.ZMax
|
|
final = bb.ZMin
|
|
|
|
if subs is not None:
|
|
subobj = Part.makeCompound(subs)
|
|
fbb = subobj.BoundBox # feature boundbox
|
|
start = fbb.ZMax
|
|
|
|
if fbb.ZMax == fbb.ZMin and fbb.ZMax == bb.ZMax: # top face
|
|
final = fbb.ZMin
|
|
elif fbb.ZMax > fbb.ZMin and fbb.ZMax == bb.ZMax: # vertical face, full cut
|
|
final = fbb.ZMin
|
|
elif fbb.ZMax > fbb.ZMin and fbb.ZMin > bb.ZMin: # internal vertical wall
|
|
final = fbb.ZMin
|
|
elif fbb.ZMax == fbb.ZMin and fbb.ZMax > bb.ZMin: # face/shelf
|
|
final = fbb.ZMin
|
|
|
|
return depth_params(clearance, safe, start, 1.0, 0.0, final, user_depths=None, equalstep=False)
|
|
|
|
def drillTipLength(tool):
|
|
"""returns the length of the drillbit tip."""
|
|
if tool.CuttingEdgeAngle == 180 or tool.CuttingEdgeAngle == 0.0 or tool.Diameter == 0.0:
|
|
return 0.0
|
|
else:
|
|
if tool.CuttingEdgeAngle <= 0 or tool.CuttingEdgeAngle >= 180:
|
|
PathLog.error(translate("Path", "Invalid Cutting Edge Angle %.2f, must be >0° and <=180°") % tool.CuttingEdgeAngle)
|
|
return 0.0
|
|
theta = math.radians(tool.CuttingEdgeAngle)
|
|
length = (tool.Diameter/2) / math.tan(theta/2)
|
|
if length < 0:
|
|
PathLog.error(translate("Path", "Cutting Edge Angle (%.2f) results in negative tool tip length") % tool.CuttingEdgeAngle)
|
|
return 0.0
|
|
return length
|
|
|
|
class depth_params:
|
|
'''calculates the intermediate depth values for various operations given the starting, ending, and stepdown parameters
|
|
(self, clearance_height, safe_height, start_depth, step_down, z_finish_depth, final_depth, [user_depths=None], equalstep=False)
|
|
|
|
Note: if user_depths are supplied, only user_depths will be used.
|
|
|
|
clearance_height: Height to clear all obstacles
|
|
safe_height: Height to clear raw stock material
|
|
start_depth: Top of Model
|
|
step_down: Distance to step down between passes (always positive)
|
|
z_finish_step: Maximum amount of material to remove on the final pass
|
|
final_depth: Lowest point of the cutting operation
|
|
user_depths: List of specified depths
|
|
equalstep: Boolean. If True, steps down except Z_finish_depth will be balanced.
|
|
'''
|
|
|
|
def __init__(self, clearance_height, safe_height, start_depth, step_down, z_finish_step, final_depth, user_depths=None, equalstep=False):
|
|
'''self, clearance_height, safe_height, start_depth, step_down, z_finish_depth, final_depth, [user_depths=None], equalstep=False'''
|
|
if z_finish_step > step_down:
|
|
raise ValueError('z_finish_step must be less than step_down')
|
|
|
|
self.__clearance_height = clearance_height
|
|
self.__safe_height = safe_height
|
|
self.__start_depth = start_depth
|
|
self.__step_down = math.fabs(step_down)
|
|
self.__z_finish_step = math.fabs(z_finish_step)
|
|
self.__final_depth = final_depth
|
|
self.__user_depths = user_depths
|
|
self.data = self.__get_depths(equalstep=equalstep)
|
|
self.index = 0
|
|
|
|
def __iter__(self):
|
|
self.index = 0
|
|
return self
|
|
|
|
def __next__(self):
|
|
if self.index == len(self.data):
|
|
raise StopIteration
|
|
self.index = self.index + 1
|
|
return self.data[self.index - 1]
|
|
|
|
def next(self):
|
|
return self.__next__()
|
|
|
|
@property
|
|
def clearance_height(self):
|
|
"""
|
|
Height of all vises, clamps, and other obstructions. Rapid moves at clearance height
|
|
are always assumed to be safe from collision.
|
|
"""
|
|
return self.__clearance_height
|
|
|
|
@property
|
|
def safe_height(self):
|
|
"""
|
|
Height of top of raw stock material. Rapid moves above safe height are
|
|
assumed to be safe within an operation. May not be safe between
|
|
operations or tool changes.
|
|
All moves below safe height except retraction should be at feed rate.
|
|
"""
|
|
return self.__safe_height
|
|
|
|
@property
|
|
def start_depth(self):
|
|
"""
|
|
Start Depth is the top of the model.
|
|
"""
|
|
return self.__start_depth
|
|
|
|
@property
|
|
def step_down(self):
|
|
"""
|
|
Maximum step down value between passes. Step-Down may be less than
|
|
this value, especially if equalstep is True.
|
|
"""
|
|
return self.__step_down
|
|
|
|
@property
|
|
def z_finish_depth(self):
|
|
"""
|
|
The amount of material to remove on the finish pass. If given, the
|
|
final pass will remove exactly this amount.
|
|
"""
|
|
return self.__z_finish_step
|
|
|
|
@property
|
|
def final_depth(self):
|
|
"""
|
|
The height of the cutter during the last pass or finish pass if
|
|
z_finish_pass is given.
|
|
"""
|
|
return self.__final_depth
|
|
|
|
@property
|
|
def user_depths(self):
|
|
"""
|
|
Returns a list of the user_specified depths. If user_depths were given
|
|
in __init__, these depths override all calculation and only these are
|
|
used.
|
|
"""
|
|
return self.__user_depths
|
|
|
|
def __get_depths(self, equalstep=False):
|
|
'''returns a list of depths to be used in order from first to last.
|
|
equalstep=True: all steps down before the finish pass will be equalized.'''
|
|
|
|
if self.user_depths is not None:
|
|
return self.__user_depths
|
|
|
|
total_depth = self.__start_depth - self.__final_depth
|
|
|
|
if total_depth < 0:
|
|
return []
|
|
|
|
depths = [self.__final_depth]
|
|
|
|
# apply finish step if necessary
|
|
if self.__z_finish_step > 0:
|
|
if self.__z_finish_step < total_depth:
|
|
depths.append(self.__z_finish_step + self.__final_depth)
|
|
else:
|
|
return depths
|
|
|
|
if equalstep:
|
|
depths += self.__equal_steps(self.__start_depth, depths[-1], self.__step_down)[1:]
|
|
else:
|
|
depths += self.__fixed_steps(self.__start_depth, depths[-1], self.__step_down)[1:]
|
|
|
|
depths.reverse()
|
|
return depths
|
|
|
|
def __equal_steps(self, start, stop, max_size):
|
|
'''returns a list of depths beginning with the bottom (included), ending
|
|
with the top (not included).
|
|
all steps are of equal size, which is as big as possible but not bigger
|
|
than max_size.'''
|
|
|
|
steps_needed = math.ceil((start - stop) / max_size)
|
|
depths = list(numpy.linspace(stop, start, steps_needed, endpoint=False))
|
|
|
|
return depths
|
|
|
|
def __fixed_steps(self, start, stop, size):
|
|
'''returns a list of depths beginning with the bottom (included), ending
|
|
with the top (not included).
|
|
all steps are of size 'size' except the one at the bottom which can be
|
|
smaller.'''
|
|
|
|
fullsteps = int((start - stop) / size)
|
|
last_step = start - (fullsteps * size)
|
|
depths = list(numpy.linspace(last_step, start, fullsteps, endpoint=False))
|
|
|
|
if last_step == stop:
|
|
return depths
|
|
else:
|
|
return [stop] + depths
|
|
|
|
|