FEM: concrete results, new methods for calculating results for concrete materials

This commit is contained in:
HarryvL
2019-06-16 18:26:13 +02:00
committed by Bernd Hahnebach
parent 09e3ddb387
commit 3950dc7a25
3 changed files with 246 additions and 6 deletions

View File

@@ -126,7 +126,8 @@ gf()
./bin/FreeCADCmd --run-test "femtest.testobject.TestObjectType.test_femobjects_derivedfromstd"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_read_frd_massflow_networkpressure"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_stress_von_mises"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_stress_principal"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_stress_principal_std"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_stress_principal_reinforced"
./bin/FreeCADCmd --run-test "femtest.testresult.TestResult.test_disp_abs"
./bin/FreeCADCmd --run-test "femtest.testsolverframework.TestSolverFrameWork.test_solver_framework"
@@ -214,7 +215,10 @@ import unittest
unittest.TextTestRunner().run(unittest.TestLoader().loadTestsFromName("femtest.testresult.TestResult.test_stress_von_mises"))
import unittest
unittest.TextTestRunner().run(unittest.TestLoader().loadTestsFromName("femtest.testresult.TestResult.test_stress_principal"))
unittest.TextTestRunner().run(unittest.TestLoader().loadTestsFromName("femtest.testresult.TestResult.test_stress_principal_std"))
import unittest
unittest.TextTestRunner().run(unittest.TestLoader().loadTestsFromName("femtest.testresult.TestResult.test_stress_principal_reinforced"))
import unittest
unittest.TextTestRunner().run(unittest.TestLoader().loadTestsFromName("femtest.testresult.TestResult.test_disp_abs"))

View File

@@ -324,7 +324,7 @@ def add_principal_stress(res_obj):
res_obj.NodeStressYZ
)
for Sxx, Syy, Szz, Sxy, Sxz, Syz in iterator:
prin1, prin2, prin3, shear = calculate_principal_stress((Sxx, Syy, Szz, Sxy, Sxz, Syz))
prin1, prin2, prin3, shear = calculate_principal_stress_std((Sxx, Syy, Szz, Sxy, Sxz, Syz))
prinstress1.append(prin1)
prinstress2.append(prin2)
prinstress3.append(prin3)
@@ -373,7 +373,7 @@ def calculate_von_mises(stress_tensor):
return np.sqrt(1.5 * np.linalg.norm(normal - pressure)**2 + 3.0 * np.linalg.norm(shear)**2)
def calculate_principal_stress(stress_tensor):
def calculate_principal_stress_std(stress_tensor):
s11 = stress_tensor[0] # Sxx
s22 = stress_tensor[1] # Syy
s33 = stress_tensor[2] # Szz
@@ -399,6 +399,223 @@ def calculate_principal_stress(stress_tensor):
# https://forum.freecadweb.org/viewtopic.php?f=22&t=33911&start=10#p284229
def calculate_principal_stress_reinforced(stress_tensor):
#
# HarryvL - calculate principal stress vectors and values
# - for total stresses use stress_tensor[0], stress_tensor[1], stress_tensor[2]
# on the diagonal of the stress tensor
#
# difference to the original method:
# https://forum.freecadweb.org/viewtopic.php?f=18&t=33106&start=90#p296539
#
s11 = stress_tensor[0] # Sxx
s22 = stress_tensor[1] # Syy
s33 = stress_tensor[2] # Szz
s12 = stress_tensor[3] # Sxy
s31 = stress_tensor[4] # Sxz
s23 = stress_tensor[5] # Syz
sigma = np.array([
[s11, s12, s31],
[s12, s22, s23],
[s31, s23, s33]
]) # https://forum.freecadweb.org/viewtopic.php?f=18&t=24637&start=10#p240408
eigenvalues, eigenvectors = np.linalg.eig(sigma)
#
# HarryvL: suppress complex eigenvalue and vectors that may occur for
# near-zero (numerical noise) stress fields
#
eigenvalues = eigenvalues.real
eigenvectors = eigenvectors.real
eigenvectors[:, 0] = eigenvalues[0] * eigenvectors[:, 0]
eigenvectors[:, 1] = eigenvalues[1] * eigenvectors[:, 1]
eigenvectors[:, 2] = eigenvalues[2] * eigenvectors[:, 2]
idx = eigenvalues.argsort()[::-1]
eigenvalues = eigenvalues[idx]
eigenvectors = eigenvectors[:, idx]
maxshear = (eigenvalues[0] - eigenvalues[2]) / 2.0
return (eigenvalues[0], eigenvalues[1], eigenvalues[2], maxshear,
tuple([tuple(row) for row in eigenvectors.T]))
def calculate_rho(stress_tensor, fy):
#
# HarryvL - Calculation of Reinforcement Ratios and
# Concrete Stresses according to http://heronjournal.nl/53-4/3.pdf
# - See post:
# https://forum.freecadweb.org/viewtopic.php?f=18&t=28821
# fy: factored yield strength of reinforcement bars
#
rmin = 1.0e9
eqmin = 14
sxx = stress_tensor[0]
syy = stress_tensor[1]
szz = stress_tensor[2]
sxy = stress_tensor[3]
syz = stress_tensor[5]
sxz = stress_tensor[4]
rhox = np.zeros(15)
rhoy = np.zeros(15)
rhoz = np.zeros(15)
# i1=sxx+syy+szz NOT USED
# i2=sxx*syy+syy*szz+szz*sxx-sxy**2-sxz**2-syz**2 NOT USED
i3 = (sxx * syy * szz + 2 * sxy * sxz * syz - sxx * syz**2
- syy * sxz**2 - szz * sxy**2)
# Solution (5)
d = (sxx * syy - sxy**2)
if d != 0.:
rhoz[0] = i3 / d / fy
# Solution (6)
d = (sxx * szz - sxz**2)
if d != 0.:
rhoy[1] = i3 / d / fy
# Solution (7)
d = (syy * szz - syz**2)
if d != 0.:
rhox[2] = i3 / d / fy
# Solution (9)
if sxx != 0.:
fc = sxz * sxy / sxx - syz
fxy = sxy**2 / sxx
fxz = sxz**2 / sxx
# Solution (9+)
rhoy[3] = syy - fxy + fc
rhoy[3] /= fy
rhoz[3] = szz - fxz + fc
rhoz[3] /= fy
# Solution (9-)
rhoy[4] = syy - fxy - fc
rhoy[4] /= fy
rhoz[4] = szz - fxz - fc
rhoz[4] /= fy
# Solution (10)
if syy != 0.:
fc = syz * sxy / syy - sxz
fxy = sxy**2 / syy
fyz = syz**2 / syy
# Solution (10+)
rhox[5] = sxx - fxy + fc
rhox[5] /= fy
rhoz[5] = szz - fyz + fc
rhoz[5] /= fy
# Solution (10-)vm
rhox[6] = sxx - fxy - fc
rhox[6] /= fy
rhoz[6] = szz - fyz - fc
rhoz[6] /= fy
# Solution (11)
if szz != 0.:
fc = sxz * syz / szz - sxy
fxz = sxz**2 / szz
fyz = syz**2 / szz
# Solution (11+)
rhox[7] = sxx - fxz + fc
rhox[7] /= fy
rhoy[7] = syy - fyz + fc
rhoy[7] /= fy
# Solution (11-)
rhox[8] = sxx - fxz - fc
rhox[8] /= fy
rhoy[8] = syy - fyz - fc
rhoy[8] /= fy
# Solution (13)
rhox[9] = (sxx + sxy + sxz) / fy
rhoy[9] = (syy + sxy + syz) / fy
rhoz[9] = (szz + sxz + syz) / fy
# Solution (14)
rhox[10] = (sxx + sxy - sxz) / fy
rhoy[10] = (syy + sxy - syz) / fy
rhoz[10] = (szz - sxz - syz) / fy
# Solution (15)
rhox[11] = (sxx - sxy - sxz) / fy
rhoy[11] = (syy - sxy + syz) / fy
rhoz[11] = (szz - sxz + syz) / fy
# Solution (16)
rhox[12] = (sxx - sxy + sxz) / fy
rhoy[12] = (syy - sxy - syz) / fy
rhoz[12] = (szz + sxz - syz) / fy
# Solution (17)
if syz != 0.:
rhox[13] = (sxx - sxy * sxz / syz) / fy
if sxz != 0.:
rhoy[13] = (syy - sxy * syz / sxz) / fy
if sxy != 0.:
rhoz[13] = (szz - sxz * syz / sxy) / fy
for ir in range(0, rhox.size):
if rhox[ir] >= -1.e-10 and rhoy[ir] >= -1.e-10 and rhoz[ir] > -1.e-10:
# Concrete Stresses
scxx = sxx - rhox[ir] * fy
scyy = syy - rhoy[ir] * fy
sczz = szz - rhoz[ir] * fy
ic1 = (scxx + scyy + sczz)
ic2 = (scxx * scyy + scyy * sczz + sczz * scxx - sxy**2
- sxz**2 - syz**2)
ic3 = (scxx * scyy * sczz + 2 * sxy * sxz * syz - scxx * syz**2
- scyy * sxz**2 - sczz * sxy**2)
if ic1 <= 1.e-6 and ic2 >= -1.e-6 and ic3 <= 1.0e-6:
rsum = rhox[ir] + rhoy[ir] + rhoz[ir]
if rsum < rmin and rsum > 0.:
rmin = rsum
eqmin = ir
return rhox[eqmin], rhoy[eqmin], rhoz[eqmin]
def calculate_mohr_coulomb(prin1, prin3, phi, fck):
#
# HarryvL - Calculation of Mohr Coulomb yield criterion to judge
# concrete curshing and shear failure
# phi: angle of internal friction
# fck: factored compressive strength of the matrix material (usually concrete)
#
coh = fck * (1 - np.sin(phi)) / 2 / np.cos(phi)
mc_stress = ((prin1 - prin3) + (prin1 + prin3) * np.sin(phi)
- 2. * coh * np.cos(phi))
if mc_stress < 0.:
mc_stress = 0.
return mc_stress
def calculate_disp_abs(displacements):
# see https://forum.freecadweb.org/viewtopic.php?f=18&t=33106&start=100#p296657
return [np.linalg.norm(nd) for nd in displacements]

View File

@@ -313,11 +313,11 @@ class TestResult(unittest.TestCase):
)
# ********************************************************************************************
def test_stress_principal(
def test_stress_principal_std(
self
):
expected_principal = (-178.0076, -194.0749, -468.9075, 145.4499)
from femresult.resulttools import calculate_principal_stress as pr
from femresult.resulttools import calculate_principal_stress_std as pr
prin = pr(self.get_stress_values())
rounded_prin = (
round(prin[0], 4),
@@ -332,6 +332,25 @@ class TestResult(unittest.TestCase):
"Calculated principal stresses are not the expected values."
)
# ********************************************************************************************
def test_stress_principal_reinforced(
self
):
expected_principal = (-178.0076, -194.0749, -468.9075, 145.4499)
from femresult.resulttools import calculate_principal_stress_reinforced as prrc
prin = prrc(self.get_stress_values())
rounded_prin = (
round(prin[0], 4),
round(prin[1], 4),
round(prin[2], 4),
round(prin[3], 4))
# fcc_print(rounded_prin)
self.assertEqual(
rounded_prin,
expected_principal,
"Calculated principal reinforced stresses are not the expected values."
)
# ********************************************************************************************
def test_disp_abs(
self