Merge pull request #4297 from shadowbane1000/fanuc-1st-pass

[PATH] First pass at a post processor for Fanuc
This commit is contained in:
sliptonic
2021-01-27 13:05:26 -06:00
committed by GitHub

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@@ -0,0 +1,513 @@
# ***************************************************************************
# * Copyright (c) 2014 sliptonic <shopinthewoods@gmail.com> *
# * Copyright (c) 2021 shadowbane1000 <tyler@colberts.us> *
# * *
# * This file is part of the FreeCAD CAx development system. *
# * *
# * This program is free software; you can redistribute it and/or modify *
# * it under the terms of the GNU Lesser General Public License (LGPL) *
# * as published by the Free Software Foundation; either version 2 of *
# * the License, or (at your option) any later version. *
# * for detail see the LICENCE text file. *
# * *
# * FreeCAD is distributed in the hope that it will be useful, *
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
# * GNU Lesser General Public License for more details. *
# * *
# * You should have received a copy of the GNU Library General Public *
# * License along with FreeCAD; if not, write to the Free Software *
# * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 *
# * USA *
# * *
# ***************************************************************************/
from __future__ import print_function
import FreeCAD
from FreeCAD import Units
import Path
import argparse
import datetime
import shlex
import os.path
from PathScripts import PostUtils
from PathScripts import PathUtils
TOOLTIP = '''
This is a postprocessor file for the Path workbench. It is used to
take a pseudo-gcode fragment outputted by a Path object, and output
real GCode suitable should be suitable for most Fanuc controllers.
It has only been tested on a 21i-MB controller on a 3 axis mill.
This postprocessor, once placed in the appropriate PathScripts folder,
can be used directly from inside FreeCAD, via the GUI importer or via
python scripts with:
import fanuc_post
fanuc_post.export(object,"/path/to/file.ncc","")
'''
now = datetime.datetime.now()
parser = argparse.ArgumentParser(prog='fanuc', add_help=False)
parser.add_argument('--no-header', action='store_true', help='suppress header output')
parser.add_argument('--no-comments', action='store_true', help='suppress comment output')
parser.add_argument('--line-numbers', action='store_true', help='prefix with line numbers')
parser.add_argument('--no-show-editor', action='store_true', help='don\'t pop up editor before writing output')
parser.add_argument('--precision', default='3', help='number of digits of precision, default=3')
parser.add_argument('--preamble', help='set commands to be issued before the first command, default="G17\nG90"')
parser.add_argument('--postamble', help='set commands to be issued after the last command, default="M05\nG17 G90\nM2"')
parser.add_argument('--inches', action='store_true', help='Convert output for US imperial mode (G20)')
parser.add_argument('--no-modal', action='store_true', help='Don\'t output the Same G-command Name USE NonModal Mode')
parser.add_argument('--no-axis-modal', action='store_true', help='Don\'t output the Same Axis Value Mode')
parser.add_argument('--no-tlo', action='store_true', help='suppress tool length offset (G43) following tool changes')
TOOLTIP_ARGS = parser.format_help()
# These globals set common customization preferences
OUTPUT_COMMENTS = True
OUTPUT_HEADER = True
OUTPUT_LINE_NUMBERS = False
SHOW_EDITOR = True
MODAL = True # if true commands are suppressed if the same as previous line.
USE_TLO = True # if true G43 will be output following tool changes
OUTPUT_DOUBLES = False # if false duplicate axis values are suppressed if the same as previous line.
COMMAND_SPACE = " "
LINENR = 100 # line number starting value
# These globals will be reflected in the Machine configuration of the project
UNITS = "G21" # G21 for metric, G20 for us standard
UNIT_SPEED_FORMAT = 'mm/min'
UNIT_FORMAT = 'mm'
MACHINE_NAME = "fanuc"
CORNER_MIN = {'x': 0, 'y': 0, 'z': 0}
CORNER_MAX = {'x': 500, 'y': 300, 'z': 300}
PRECISION = 3
# this global is used to pass spindle speed from the tool command into the machining command for
# rigid tapping.
tapSpeed = 0
# Preamble text will appear at the beginning of the GCODE output file.
PREAMBLE = '''G17 G54 G40 G49 G80 G90
'''
# Postamble text will appear following the last operation.
POSTAMBLE = '''M05
G17 G54 G90 G80 G40
M6 T0
M2
'''
# Pre operation text will be inserted before every operation
PRE_OPERATION = ''''''
# Post operation text will be inserted after every operation
POST_OPERATION = ''''''
# Tool Change commands will be inserted before a tool change
TOOL_CHANGE = ''''''
# to distinguish python built-in open function from the one declared below
if open.__module__ in ['__builtin__','io']:
pythonopen = open
def processArguments(argstring):
# pylint: disable=global-statement
global OUTPUT_HEADER
global OUTPUT_COMMENTS
global OUTPUT_LINE_NUMBERS
global SHOW_EDITOR
global PRECISION
global PREAMBLE
global POSTAMBLE
global UNITS
global UNIT_SPEED_FORMAT
global UNIT_FORMAT
global MODAL
global USE_TLO
global OUTPUT_DOUBLES
try:
args = parser.parse_args(shlex.split(argstring))
if args.no_header:
OUTPUT_HEADER = False
if args.no_comments:
OUTPUT_COMMENTS = False
if args.line_numbers:
OUTPUT_LINE_NUMBERS = True
if args.no_show_editor:
SHOW_EDITOR = False
print("Show editor = %d" % SHOW_EDITOR)
PRECISION = args.precision
if args.preamble is not None:
PREAMBLE = args.preamble
if args.postamble is not None:
POSTAMBLE = args.postamble
if args.inches:
UNITS = 'G20'
UNIT_SPEED_FORMAT = 'in/min'
UNIT_FORMAT = 'in'
PRECISION = 4
if args.no_modal:
MODAL = False
if args.no_tlo:
USE_TLO = False
if args.no_axis_modal:
OUTPUT_DOUBLES = true
except Exception: # pylint: disable=broad-except
return False
return True
def export(objectslist, filename, argstring):
# pylint: disable=global-statement
if not processArguments(argstring):
return None
global UNITS
global UNIT_FORMAT
global UNIT_SPEED_FORMAT
global HORIZRAPID
global VERTRAPID
for obj in objectslist:
if not hasattr(obj, "Path"):
print("the object " + obj.Name + " is not a path. Please select only path and Compounds.")
return None
print("postprocessing...")
gcode = ""
# write header
if OUTPUT_HEADER:
gcode += "%\n"
gcode += ";\n"
gcode += os.path.split(filename)[-1]+" ("+"FREECAD-FILENAME-GOES-HERE" + ", " + "JOB-NAME-GOES-HERE"+")\n"
gcode += linenumber() + "("+filename.upper()+",EXPORTED BY FREECAD!)\n"
gcode += linenumber() + "(POST PROCESSOR: " + __name__.upper() + ")\n"
gcode += linenumber() + "(OUTPUT TIME:" + str(now).upper() + ")\n"
# Write the preamble
if OUTPUT_COMMENTS:
gcode += linenumber() + "(BEGIN PREAMBLE)\n"
for line in PREAMBLE.splitlines(False):
gcode += linenumber() + line + "\n"
gcode += linenumber() + UNITS + "\n"
for obj in objectslist:
# Skip inactive operations
if hasattr(obj, 'Active'):
if not obj.Active:
continue
if hasattr(obj, 'Base') and hasattr(obj.Base, 'Active'):
if not obj.Base.Active:
continue
# fetch machine details
job = PathUtils.findParentJob(obj)
myMachine = 'not set'
if hasattr(job, "MachineName"):
myMachine = job.MachineName
if hasattr(job, "MachineUnits"):
if job.MachineUnits == "Metric":
UNITS = "G21"
UNIT_FORMAT = 'mm'
UNIT_SPEED_FORMAT = 'mm/min'
else:
UNITS = "G20"
UNIT_FORMAT = 'in'
UNIT_SPEED_FORMAT = 'in/min'
if hasattr(job, "SetupSheet"):
if hasattr(job.SetupSheet, "HorizRapid"):
HORIZRAPID = Units.Quantity(job.SetupSheet.HorizRapid, FreeCAD.Units.Velocity)
if hasattr(job.SetupSheet, "VertRapid"):
VERTRAPID = Units.Quantity(job.SetupSheet.HorizRapid, FreeCAD.Units.Velocity)
# do the pre_op
if OUTPUT_COMMENTS:
gcode += linenumber() + "(BEGIN OPERATION: %s)\n" % obj.Label.upper()
gcode += linenumber() + "(MACHINE: %s, %s)\n" % (myMachine.upper(), UNIT_SPEED_FORMAT.upper())
for line in PRE_OPERATION.splitlines(True):
gcode += linenumber() + line
# get coolant mode
coolantMode = 'None'
if hasattr(obj, "CoolantMode") or hasattr(obj, 'Base') and hasattr(obj.Base, "CoolantMode"):
if hasattr(obj, "CoolantMode"):
coolantMode = obj.CoolantMode
else:
coolantMode = obj.Base.CoolantMode
# turn coolant on if required
if OUTPUT_COMMENTS:
if not coolantMode == 'None':
gcode += linenumber() + '(COOLANT ON:' + coolantMode.upper() + ')\n'
if coolantMode == 'Flood':
gcode += linenumber() + 'M8' + '\n'
if coolantMode == 'Mist':
gcode += linenumber() + 'M7' + '\n'
# process the operation gcode
gcode += parse(obj)
# do the post_op
if OUTPUT_COMMENTS:
gcode += linenumber() + "(FINISH OPERATION: %s)\n" % obj.Label.upper()
for line in POST_OPERATION.splitlines(True):
gcode += linenumber() + line
# turn coolant off if required
if not coolantMode == 'None':
if OUTPUT_COMMENTS:
gcode += linenumber() + '(COOLANT OFF:' + coolantMode.upper() + ')\n'
gcode += linenumber() +'M9' + '\n'
# do the post_amble
if OUTPUT_COMMENTS:
gcode += "(BEGIN POSTAMBLE)\n"
for line in POSTAMBLE.splitlines(True):
gcode += linenumber() + line
gcode += "%\n"
if FreeCAD.GuiUp and SHOW_EDITOR:
dia = PostUtils.GCodeEditorDialog()
dia.editor.setText(gcode)
result = dia.exec_()
if result:
final = dia.editor.toPlainText()
else:
final = gcode
else:
final = gcode
print("done postprocessing.")
if not filename == '-':
gfile = pythonopen(filename, "w")
gfile.write(final)
gfile.close()
return final
def linenumber():
# pylint: disable=global-statement
global LINENR
if OUTPUT_LINE_NUMBERS is True:
LINENR += 10
return "N" + str(LINENR) + " "
return ""
def parse(pathobj):
# pylint: disable=global-statement
global PRECISION
global MODAL
global OUTPUT_DOUBLES
global UNIT_FORMAT
global UNIT_SPEED_FORMAT
global tapSpeed
out = ""
lastcommand = None
precision_string = '.' + str(PRECISION) + 'f'
currLocation = {} # keep track for no doubles
print("Startup!")
# the order of parameters
# arcs need work. original code from mach3_4 doesn't want K properties on XY plane. Not sure
# what fanuc does here.
params = ['X', 'Y', 'Z', 'A', 'B', 'C', 'I', 'J', 'F', 'S', 'T', 'Q', 'R', 'L', 'H', 'D', 'P']
firstmove = Path.Command("G0", {"X": -1, "Y": -1, "Z": -1, "F": 0.0})
currLocation.update(firstmove.Parameters) # set First location Parameters
if hasattr(pathobj, "Group"): # We have a compound or project.
# if OUTPUT_COMMENTS:
# out += linenumber() + "(compound: " + pathobj.Label + ")\n"
for p in pathobj.Group:
out += parse(p)
return out
else: # parsing simple path
# groups might contain non-path things like stock.
if not hasattr(pathobj, "Path"):
return out
# if OUTPUT_COMMENTS:
# out += linenumber() + "(" + pathobj.Label + ")\n"
adaptiveOp = False
opHorizRapid = 0
opVertRapid = 0
if 'Adaptive' in pathobj.Name:
adaptiveOp = True
if hasattr(pathobj, 'ToolController'):
if hasattr(pathobj.ToolController, 'HorizRapid') and pathobj.ToolController.HorizRapid > 0:
opHorizRapid = Units.Quantity(pathobj.ToolController.HorizRapid, FreeCAD.Units.Velocity)
else:
FreeCAD.Console.PrintWarning('Tool Controller Horizontal Rapid Values are unset'+ '\n')
if hasattr(pathobj.ToolController, 'VertRapid') and pathobj.ToolController.VertRapid > 0:
opVertRapid = Units.Quantity(pathobj.ToolController.VertRapid, FreeCAD.Units.Velocity)
else:
FreeCAD.Console.PrintWarning('Tool Controller Vertical Rapid Values are unset'+ '\n')
for index,c in enumerate(pathobj.Path.Commands):
outstring = []
command = c.Name
if index+1 == len(pathobj.Path.Commands):
nextcommand = ""
else:
nextcommand = pathobj.Path.Commands[index+1].Name
if adaptiveOp and c.Name in ["G0", "G00"]:
if opHorizRapid and opVertRapid:
command = 'G1'
else:
outstring.append('(TOOL CONTROLLER RAPID VALUES ARE UNSET)' + '\n')
# suppress moves in fixture selection
if pathobj.Label == "Fixture":
if command == "G0":
continue
# if it's a tap, we rigid tap, so don't start the spindle yet...
if command == "M03" or command == "M3":
if pathobj.Tool.ToolType == "Tap":
tapSpeed = int(pathobj.SpindleSpeed)
continue
# convert drill cycles to tap cycles if tool is a tap
if command == "G81" or command == "G83":
if hasattr(pathobj, 'ToolController') and pathobj.ToolController.Tool.ToolType == "Tap":
command = "G84"
out += linenumber() + "G95\n"
paramstring = ""
for param in [ "X", "Y" ]:
if param in c.Parameters:
if (not OUTPUT_DOUBLES) and (param in currLocation) and (currLocation[param] == c.Parameters[param]):
continue
else:
pos = Units.Quantity(c.Parameters[param], FreeCAD.Units.Length)
paramstring += " " + param + format(float(pos.getValueAs(UNIT_FORMAT)), precision_string)
if paramstring != "":
out += linenumber() + "G00"+paramstring+"\n"
if "S" in c.Parameters:
tapSpeed = int(c.Parameters['S'])
out += "M29 S"+str(tapSpeed)+"\n"
for param in [ "Z", "R" ]:
if param in c.Parameters:
if (not OUTPUT_DOUBLES) and (param in currLocation) and (currLocation[param] == c.Parameters[param]):
continue
else:
pos = Units.Quantity(c.Parameters[param], FreeCAD.Units.Length)
paramstring += " " + param + format(float(pos.getValueAs(UNIT_FORMAT)), precision_string)
# in this mode, F is the distance per revolution of the thread (pitch)
# P is the dwell time in seconds at the bottom of the thread
# Q is the peck depth of the threading operation
for param in [ "F", "P", "Q" ]:
if param in c.Parameters:
value = Units.Quantity(c.Parameters[param], FreeCAD.Units.Length)
paramstring += " " + param + format(float(value.getValueAs(UNIT_FORMAT)), precision_string)
out += linenumber() + "G84" + paramstring + "\n"
out += linenumber() + "G80\n"
out += linenumber() + "G94\n"
continue
outstring.append(command)
# if modal: suppress the command if it is the same as the last one
if MODAL is True:
if command == lastcommand:
outstring.pop(0)
# suppress a G80 between two identical command
if command == "G80" and lastcommand == nextcommand:
continue
if c.Name[0] == '(' and not OUTPUT_COMMENTS: # command is a comment
continue
# Now add the remaining parameters in order
for param in params:
if param in c.Parameters:
if param == 'F' and (currLocation[param] != c.Parameters[param] or OUTPUT_DOUBLES):
if c.Name not in ["G0", "G00"]: # fanuc doesn't use rapid speeds
speed = Units.Quantity(c.Parameters['F'], FreeCAD.Units.Velocity)
if speed.getValueAs(UNIT_SPEED_FORMAT) > 0.0:
outstring.append(param + format(float(speed.getValueAs(UNIT_SPEED_FORMAT)), precision_string))
else:
continue
elif param == 'T':
outstring.append(param + str(int(c.Parameters['T'])))
elif param == 'H':
outstring.append(param + str(int(c.Parameters['H'])))
elif param == 'D':
outstring.append(param + str(int(c.Parameters['D'])))
elif param == 'S':
outstring.append(param + str(int(c.Parameters['S'])))
currentSpeed = int(c.Parameters['S'])
else:
if (not OUTPUT_DOUBLES) and (param in currLocation) and (currLocation[param] == c.Parameters[param]):
continue
else:
pos = Units.Quantity(c.Parameters[param], FreeCAD.Units.Length)
outstring.append(
param + format(float(pos.getValueAs(UNIT_FORMAT)), precision_string))
if adaptiveOp and c.Name in ["G0", "G00"]:
if opHorizRapid and opVertRapid:
if 'Z' not in c.Parameters:
outstring.append('F' + format(float(opHorizRapid.getValueAs(UNIT_SPEED_FORMAT)), precision_string))
else:
outstring.append('F' + format(float(opVertRapid.getValueAs(UNIT_SPEED_FORMAT)), precision_string))
# store the latest command
lastcommand = command
currLocation.update(c.Parameters)
# Check for Tool Change:
if command == 'M6':
# stop the spindle
currentSpeed = 0
out += linenumber() + "M5\n"
for line in TOOL_CHANGE.splitlines(True):
out += linenumber() + line
# add height offset
if USE_TLO:
tool_height = '\nG43 H' + str(int(c.Parameters['T']))
outstring.append(tool_height)
if command == "message":
if OUTPUT_COMMENTS is False:
out = []
else:
outstring.pop(0) # remove the command
# prepend a line number and append a newline
if len(outstring) >= 1:
if OUTPUT_LINE_NUMBERS:
outstring.insert(0, (linenumber()))
# append the line to the final output
for w in outstring:
out += w.upper() + COMMAND_SPACE
out = out.strip() + "\n"
return out
# print(__name__ + " gcode postprocessor loaded.")