fix(solver): use world-anchored reference normal in PlanarConstraint distance residual

PlanarConstraint's point-in-plane residual used a body-attached normal
(z_j) that rotates with body_j. When combined with CylindricalConstraint,
which allows rotation about the shared axis, the plane normal tilts
during Newton iteration. This allows the body to drift along the cylinder
axis while technically satisfying the rotated distance residual.

Fix: snapshot the world-frame normal at system-build time (as Const
nodes) and use it in the distance residual. The cross-product residuals
still use body-attached normals to enforce parallelism. Only the
distance residual needs the fixed reference direction.

Works for any offset value: (p_i - p_j) · z_ref - offset = 0.
This commit is contained in:
2026-02-26 11:06:55 -06:00
parent 85a607228d
commit 000f54adaa
3 changed files with 145 additions and 5 deletions

View File

@@ -416,6 +416,7 @@ class PlanarConstraint(ConstraintBase):
self.marker_j_pos = marker_j_pos
self.marker_j_quat = marker_j_quat
self.offset = offset
self.reference_normal = None # Set by _build_system; world-frame Const normal
def residuals(self) -> List[Expr]:
# Parallel normals (3 cross-product residuals, rank 2 at solution)
@@ -423,10 +424,20 @@ class PlanarConstraint(ConstraintBase):
z_j = marker_z_axis(self.body_j, self.marker_j_quat)
cx, cy, cz = cross3(z_i, z_j)
# Point-in-plane
# Point-in-plane distance — use world-anchored reference normal when
# available so the constraining plane direction doesn't rotate with
# the body (prevents axial drift when combined with Cylindrical).
p_i = self.body_i.world_point(*self.marker_i_pos)
p_j = self.body_j.world_point(*self.marker_j_pos)
d = point_plane_distance(p_i, p_j, z_j)
if self.reference_normal is not None:
nz = (
Const(self.reference_normal[0]),
Const(self.reference_normal[1]),
Const(self.reference_normal[2]),
)
else:
nz = z_j
d = point_plane_distance(p_i, p_j, nz)
if self.offset != 0.0:
d = d - Const(self.offset)

View File

@@ -39,6 +39,7 @@ from .constraints import (
UniversalConstraint,
)
from .decompose import decompose, solve_decomposed
from .geometry import marker_z_axis
from .diagnostics import find_overconstrained
from .dof import count_dof
from .entities import RigidBody
@@ -407,9 +408,7 @@ class KindredSolver(kcsolve.IKCSolver):
# old and new quaternion — if we're in the -q branch, that
# shows up as a ~340° flip and gets rejected.
dragged_ids = self._drag_parts or set()
_enforce_quat_continuity(
params, cache.system.bodies, cache.pre_step_quats, dragged_ids
)
_enforce_quat_continuity(params, cache.system.bodies, cache.pre_step_quats, dragged_ids)
# Update the stored quaternions for the next drag step
env = params.get_env()
@@ -606,6 +605,19 @@ def _build_system(ctx):
c.type,
)
continue
# For PlanarConstraint, snapshot the world-frame normal at the
# initial configuration so the distance residual uses a constant
# reference direction. This prevents axial drift when a Planar
# is combined with a Cylindrical on the same body pair.
if isinstance(obj, PlanarConstraint):
env = params.get_env()
z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
obj.reference_normal = (
z_j[0].eval(env),
z_j[1].eval(env),
z_j[2].eval(env),
)
constraint_objs.append(obj)
constraint_indices.append(idx)
all_residuals.extend(obj.residuals())

View File

@@ -19,10 +19,12 @@ import math
import pytest
from kindred_solver.constraints import (
CoincidentConstraint,
CylindricalConstraint,
PlanarConstraint,
RevoluteConstraint,
)
from kindred_solver.entities import RigidBody
from kindred_solver.geometry import marker_z_axis
from kindred_solver.newton import newton_solve
from kindred_solver.params import ParamTable
from kindred_solver.prepass import single_equation_pass, substitution_pass
@@ -251,3 +253,118 @@ class TestDragDoesNotBreakStaticSolve:
assert abs(env["arm/ty"]) < 1e-8
assert abs(env["arm/tz"]) < 1e-8
assert abs(env["plate/tz"]) < 1e-8
def _set_reference_normal(planar_obj, params):
"""Snapshot world-frame normal as reference (mirrors _build_system logic)."""
env = params.get_env()
z_j = marker_z_axis(planar_obj.body_j, planar_obj.marker_j_quat)
planar_obj.reference_normal = (
z_j[0].eval(env),
z_j[1].eval(env),
z_j[2].eval(env),
)
class TestPlanarCylindricalAxialDrift:
"""Planar + Cylindrical on the same body pair: axial drift regression.
Bug: PlanarConstraint's distance residual uses a body-attached normal
(z_j) that rotates with the body. When combined with Cylindrical
(which allows rotation about the axis), the normal can tilt during
Newton iteration, allowing the body to drift along the cylinder axis
while technically satisfying the rotated distance residual.
Fix: snapshot the world-frame normal at system-build time and use
Const nodes in the distance residual (reference_normal).
"""
def _setup(self, offset=0.0):
"""Cylindrical + Planar along Z between ground and a free body.
Free body starts displaced along Z so the solver must move it.
"""
pt = ParamTable()
ground = RigidBody("g", pt, (0, 0, 0), ID_QUAT, grounded=True)
free = RigidBody("free", pt, (0, 0, 5), ID_QUAT)
cyl = CylindricalConstraint(
ground,
(0, 0, 0),
ID_QUAT,
free,
(0, 0, 0),
ID_QUAT,
)
planar = PlanarConstraint(
ground,
(0, 0, 0),
ID_QUAT,
free,
(0, 0, 0),
ID_QUAT,
offset=offset,
)
bodies = [ground, free]
constraints = [cyl, planar]
return pt, bodies, constraints, planar
def test_reference_normal_prevents_axial_drift(self):
"""With reference_normal, free body converges to z=0 (distance=0)."""
pt, bodies, constraints, planar = self._setup(offset=0.0)
_set_reference_normal(planar, pt)
raw, qg = _build_residuals(bodies, constraints)
residuals = substitution_pass(raw, pt)
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
assert ok
env = pt.get_env()
assert abs(env["free/tz"]) < 1e-8, (
f"free/tz = {env['free/tz']:.6e}, expected ~0.0 (axial drift)"
)
def test_reference_normal_with_offset(self):
"""With reference_normal and offset=3.0, free body converges to z=-3.
Sign convention: point_plane_distance = (p_ground - p_free) · n,
so offset=3 means -z_free - 3 = 0, i.e. z_free = -3.
"""
pt, bodies, constraints, planar = self._setup(offset=3.0)
_set_reference_normal(planar, pt)
raw, qg = _build_residuals(bodies, constraints)
residuals = substitution_pass(raw, pt)
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
assert ok
env = pt.get_env()
assert abs(env["free/tz"] + 3.0) < 1e-8, f"free/tz = {env['free/tz']:.6e}, expected ~-3.0"
def test_drag_step_no_drift(self):
"""After drag perturbation, re-solve keeps axial position locked."""
pt, bodies, constraints, planar = self._setup(offset=0.0)
_set_reference_normal(planar, pt)
raw, qg = _build_residuals(bodies, constraints)
residuals = substitution_pass(raw, pt)
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
assert ok
env = pt.get_env()
assert abs(env["free/tz"]) < 1e-8
# Simulate drag: perturb the free body's position
pt.set_value("free/tx", 3.0)
pt.set_value("free/ty", 2.0)
pt.set_value("free/tz", 1.0) # axial perturbation
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
assert ok
env = pt.get_env()
# Cylindrical allows x/y freedom only on the axis line,
# but Planar distance=0 must hold: z stays at 0
assert abs(env["free/tz"]) < 1e-8, (
f"free/tz = {env['free/tz']:.6e}, expected ~0.0 after drag re-solve"
)