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refactorin
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23
.github/workflows/pylint.yml
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.github/workflows/pylint.yml
vendored
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name: Pylint
|
||||
|
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on: [push]
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jobs:
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build:
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runs-on: ubuntu-latest
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strategy:
|
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matrix:
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python-version: ["3.8", "3.9", "3.10"]
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steps:
|
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- uses: actions/checkout@v3
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- name: Set up Python ${{ matrix.python-version }}
|
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uses: actions/setup-python@v3
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with:
|
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python-version: ${{ matrix.python-version }}
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- name: Install dependencies
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run: |
|
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python -m pip install --upgrade pip
|
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pip install pylint
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- name: Analysing the code with pylint
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run: |
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pylint $(git ls-files '*.py')
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@@ -1,5 +1,5 @@
|
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## A Gear module for FreeCAD
|
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[](https://liberapay.com/looooo/donate) [](https://lgtm.com/projects/g/looooo/freecad.gears/alerts/) [](https://lgtm.com/projects/g/looooo/freecad.gears/context:python)
|
||||
[](https://liberapay.com/looooo/donate)
|
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|
||||
## Requirements
|
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FreeCAD > v0.16
|
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|
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BIN
docs/computing a profile_from_a_given_rack.jpg
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docs/computing a profile_from_a_given_rack.jpg
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examples/gear-shaft.FCStd
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examples/gear-shaft.FCStd
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examples/timing_gear_t.ipynb
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examples/timing_gear_t.ipynb
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examples/worm_cutting_tool/.DS_Store
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examples/worm_cutting_tool/.DS_Store
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examples/worm_cutting_tool/cross_section.png
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examples/worm_cutting_tool/cross_section.png
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434
examples/worm_cutting_tool/cutting_tool_worm_assembly.ipynb
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examples/worm_cutting_tool/cutting_tool_worm_assembly.ipynb
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{
|
||||
"cells": [
|
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{
|
||||
"cell_type": "markdown",
|
||||
"id": "5e24589a-461d-46b5-8141-37f948dcf4dc",
|
||||
"metadata": {},
|
||||
"source": [
|
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"# cutting tool for a worm gear\n",
|
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"\n",
|
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"1. idea 1: \n",
|
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"\n",
|
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"<img src=\"../../docs/computing a profile_from_a_given_rack.jpg\">"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 4,
|
||||
"id": "7eacf041-aa83-49e2-9cbe-066f177197f6",
|
||||
"metadata": {},
|
||||
"outputs": [],
|
||||
"source": [
|
||||
"import sympy as sp\n",
|
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"import numpy as np"
|
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]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 5,
|
||||
"id": "980417d0-c79d-4501-a7cc-9725b3bbea83",
|
||||
"metadata": {},
|
||||
"outputs": [],
|
||||
"source": [
|
||||
"def symbolic_transformation(angle, axis, translation=np.array([0., 0., 0.])):\n",
|
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" \"\"\"\n",
|
||||
" see http://en.wikipedia.org/wiki/SO%284%29#The_Euler.E2.80.93Rodrigues_formula_for_3D_rotations\n",
|
||||
" sympy enabled transformation\n",
|
||||
" angle: angle of rotation\n",
|
||||
" axis: the axis of the rotation\n",
|
||||
" translation: translation of transformation\n",
|
||||
" \"\"\"\n",
|
||||
" assert len(axis) == 3\n",
|
||||
" a = sp.cos(angle / 2)\n",
|
||||
" axis_normalized = axis / sp.sqrt(axis.dot(axis))\n",
|
||||
" (b, c, d) = -axis_normalized * sp.sin(angle / 2)\n",
|
||||
" mat = sp.Matrix(\n",
|
||||
" [\n",
|
||||
" [\n",
|
||||
" a**2 + b**2 - c**2 - d**2,\n",
|
||||
" 2 * (b * c - a * d),\n",
|
||||
" 2 * (b * d + a * c),\n",
|
||||
" translation[0],\n",
|
||||
" ],\n",
|
||||
" [\n",
|
||||
" 2 * (b * c + a * d),\n",
|
||||
" a**2 + c**2 - b**2 - d**2,\n",
|
||||
" 2 * (c * d - a * b),\n",
|
||||
" translation[1],\n",
|
||||
" ],\n",
|
||||
" [\n",
|
||||
" 2 * (b * d - a * c),\n",
|
||||
" 2 * (c * d + a * b),\n",
|
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" a**2 + d**2 - b**2 - c**2,\n",
|
||||
" translation[2],\n",
|
||||
" ],\n",
|
||||
" [0.0, 0.0, 0.0, 1.0],\n",
|
||||
" ]\n",
|
||||
" )\n",
|
||||
" return sp.simplify(mat)\n"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 7,
|
||||
"id": "5852aa56-e66b-4f3c-a50d-0cb4cb21abd2",
|
||||
"metadata": {},
|
||||
"outputs": [],
|
||||
"source": [
|
||||
"t = sp.Symbol(\"t\")\n",
|
||||
"T1 = symbolic_transformation(np.pi / 2.,\n",
|
||||
" np.array([1., 0., 0.]),\n",
|
||||
" np.array([12.5,0., 1.15]))\n",
|
||||
"T2 = symbolic_transformation(-t / 7.5,\n",
|
||||
" np.array([0., 0., 1.]),\n",
|
||||
" np.array([0., 0., 0.]))\n",
|
||||
"T3 = symbolic_transformation(0.,\n",
|
||||
" np.array([1., 0., 0.]),\n",
|
||||
" np.array([0., 0., t]))\n",
|
||||
"\n",
|
||||
"T = sp.nsimplify(T2.inv() @ T1.inv() @ T3, tolerance=10e-16)"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 8,
|
||||
"id": "7c9837b8-caf7-4447-bf0d-eba9085197a5",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/plain": [
|
||||
"array([[ 0. , 0. , -0.13333333, 0.15333333],\n",
|
||||
" [-0.13333333, 0. , 0. , 0.66666667],\n",
|
||||
" [ 0. , 0. , 0. , 0. ],\n",
|
||||
" [ 0. , 0. , 0. , 0. ]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 8,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"T_fn = sp.lambdify(t, T)\n",
|
||||
"dT_fn = sp.lambdify(t, T.diff(t))\n",
|
||||
"dT_fn(0.)"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "markdown",
|
||||
"id": "e4354a36-409a-40a6-8f4f-bb5a6c84f3b7",
|
||||
"metadata": {},
|
||||
"source": [
|
||||
"Diese Methode funktioniert nicht, weil die Bedingung zur Bestimmung des Kontaktpunktes falsch ist.\n",
|
||||
"Eine Bedingung für die generierung einer konstanten Übersetzung ist, dass die Normale auf die Kontaktfläche (Zahnstange) immer durch den Punkt p (Eingriffspunkt für Ersatzzahnrad (Zylinder) und Ersatzzahnstange (Quader) gehen muss.\n",
|
||||
"Gesucht sind also Punkte auf der Fläche S welche verbunden mit P normal auf die Fläche stehen. Dies kann auch als minimaler Abstand von P zur Fläche gesehen werden.\n",
|
||||
"\n",
|
||||
"für jedes u: min(norm(S(u,v)-P)) -> d(norm(S(u,v)-P)/dv = 0\n",
|
||||
"die Änderung des Abstands ist 0 -> die Gerade steht normal auf die Fläche\n"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "markdown",
|
||||
"id": "43f00b65-c05c-4734-8c5a-e7845a6f4dff",
|
||||
"metadata": {},
|
||||
"source": [
|
||||
"## Vorgehensweise\n",
|
||||
"\n",
|
||||
"1. approximate the surface by a BSplineSurface\n",
|
||||
"\n",
|
||||
"- Erstellen eines \"Cross-Sektion\" objekts aus dem \"Werkzeug\"\n",
|
||||
"\n",
|
||||
"<img src=\"cross_section.png\"> \n",
|
||||
"\n",
|
||||
"- Draft downgrade um Kanten zu bekommen\n",
|
||||
"das Cross-section Objekt beinhaltet nicht die anfangs und end Kanten. Diese müssen zusätzlich vom Werkzeug extrahiert werden\n",
|
||||
"\n",
|
||||
"- Part Loft zum erstellen einer schönen BSplinefläche\n",
|
||||
"\n",
|
||||
"<img src=\"loft_bspline_flaechen.png\"> \n",
|
||||
"\n",
|
||||
"3. Loft -> Surface\n",
|
||||
"\n",
|
||||
"```python\n",
|
||||
"# select the cutting faces\n",
|
||||
"face_1 = App.ActiveDocument.Loft.Shape.Faces[0].copy()\n",
|
||||
"face_2 = App.ActiveDocument.Loft001.Shape.Faces[0].copy()\n",
|
||||
"\n",
|
||||
"# compute the contact curve:\n",
|
||||
"bsp_1 = face_1.Surface\n",
|
||||
"bsp_2 = face_2.Surface\n",
|
||||
"\n",
|
||||
"```\n",
|
||||
"\n",
|
||||
"4. Minimierung des Abstands zum \"Pitch-Punkt\"\n",
|
||||
"\n",
|
||||
"```python\n",
|
||||
"import scipy as scp\n",
|
||||
"point = App.Vector(5., 0., 1.15 - time) \n",
|
||||
"xyz_1 = []\n",
|
||||
"for v in np.linspace(0, 1, 5):\n",
|
||||
" def dist_1(u):\n",
|
||||
" distance = bsp_1.value(u, v) - point\n",
|
||||
" return distance.x ** 2 + distance.z ** 2\n",
|
||||
" u_1 = scp.optimize.minimize(dist_1, 0.5, tol=1e-6).x[0]\n",
|
||||
" xyz_1.append(bsp_1.value(u_1, v))\n",
|
||||
"```\n",
|
||||
"\n",
|
||||
"5. erstellen einer B-Spline Kurve welche durch die Kinematik T transformiert wird\n",
|
||||
"\n",
|
||||
"```python\n",
|
||||
"c_1 = Part.BSplineCurve()\n",
|
||||
"c_1.interpolate(Points=xyz_1)\n",
|
||||
"c_1 = c_1.toShape()\n",
|
||||
"\n",
|
||||
"Part.show(c_1.transformShape(T))\n",
|
||||
"```\n",
|
||||
"\n",
|
||||
"6. Loft anwenden auf die erstellten BSpline Kurven\n",
|
||||
"\n",
|
||||
"<img src=\"loft_of_generated_bsplines.png\">\n",
|
||||
"\n",
|
||||
"7. Array für das Zahnrad\n",
|
||||
"\n",
|
||||
"<img src=\"gear_assembly.png\">"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 6,
|
||||
"id": "cfd8026b-5a84-4882-a1de-63580776a579",
|
||||
"metadata": {},
|
||||
"outputs": [],
|
||||
"source": [
|
||||
"import sympy as sp\n",
|
||||
"t, x, z = sp.symbols([\"t\", \"x\", \"z\"], real=True)\n",
|
||||
"s, alpha, n_t, y = sp.symbols([\"s\", \"alpha\", \"n_t\", \"y\"], real=True, positiv=True)"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 7,
|
||||
"id": "65bb90d7-0f5b-410e-9a3a-0f9953a4d846",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\left[\\begin{matrix}\\cos{\\left(\\frac{n_{t} t}{\\pi} \\right)} & \\sin{\\left(\\frac{n_{t} t}{\\pi} \\right)} & 0 & 0\\\\- \\sin{\\left(\\frac{n_{t} t}{\\pi} \\right)} & \\cos{\\left(\\frac{n_{t} t}{\\pi} \\right)} & 0 & 0\\\\0 & 0 & 1 & n_{t} t\\\\0 & 0 & 0 & 1.0\\end{matrix}\\right]$"
|
||||
],
|
||||
"text/plain": [
|
||||
"Matrix([\n",
|
||||
"[ cos(n_t*t/pi), sin(n_t*t/pi), 0, 0],\n",
|
||||
"[-sin(n_t*t/pi), cos(n_t*t/pi), 0, 0],\n",
|
||||
"[ 0, 0, 1, n_t*t],\n",
|
||||
"[ 0, 0, 0, 1.0]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 7,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"T_spiral = symbolic_transformation(t * n_t / sp.pi, np.array([0, 0, 1]), np.array([0, 0, t * n_t]))\n",
|
||||
"T_spiral"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 22,
|
||||
"id": "0f305b8b-0fb5-4b71-80b6-9a2b43b59e26",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\left[\\begin{matrix}0\\\\s \\cos{\\left(\\alpha \\right)}\\\\s \\sin{\\left(\\alpha \\right)}\\\\1\\end{matrix}\\right]$"
|
||||
],
|
||||
"text/plain": [
|
||||
"Matrix([\n",
|
||||
"[ 0],\n",
|
||||
"[s*cos(alpha)],\n",
|
||||
"[s*sin(alpha)],\n",
|
||||
"[ 1]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 22,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"l = sp.Matrix([0, s * sp.cos(alpha), s * sp.sin(alpha), 1])\n",
|
||||
"l"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 23,
|
||||
"id": "da3c8575-99ad-4258-8734-c165ea65b014",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\left[\\begin{matrix}s \\sin{\\left(\\frac{n_{t} t}{\\pi} \\right)} \\cos{\\left(\\alpha \\right)}\\\\s \\cos{\\left(\\alpha \\right)} \\cos{\\left(\\frac{n_{t} t}{\\pi} \\right)}\\\\n_{t} t + s \\sin{\\left(\\alpha \\right)}\\\\1.0\\end{matrix}\\right]$"
|
||||
],
|
||||
"text/plain": [
|
||||
"Matrix([\n",
|
||||
"[s*sin(n_t*t/pi)*cos(alpha)],\n",
|
||||
"[s*cos(alpha)*cos(n_t*t/pi)],\n",
|
||||
"[ n_t*t + s*sin(alpha)],\n",
|
||||
"[ 1.0]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 23,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"spiral = (T_spiral @ l)\n",
|
||||
"spiral"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 32,
|
||||
"id": "e47eb83b-6e89-4246-a82a-bd5629aedc2a",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\frac{\\pi \\operatorname{asin}{\\left(\\frac{x}{s \\cos{\\left(\\alpha \\right)}} \\right)}}{n_{t}}$"
|
||||
],
|
||||
"text/plain": [
|
||||
"pi*asin(x/(s*cos(alpha)))/n_t"
|
||||
]
|
||||
},
|
||||
"execution_count": 32,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"x_cross_section = sp.simplify(sp.solve(spiral[0] - x, t)[1])\n",
|
||||
"x_cross_section # parameter s"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 33,
|
||||
"id": "c2954b39-eea0-4e27-987f-07a5d0dedaad",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\left[\\begin{matrix}x\\\\s \\sqrt{1 - \\frac{x^{2}}{s^{2} \\cos^{2}{\\left(\\alpha \\right)}}} \\cos{\\left(\\alpha \\right)}\\\\s \\sin{\\left(\\alpha \\right)} + \\pi \\operatorname{asin}{\\left(\\frac{x}{s \\cos{\\left(\\alpha \\right)}} \\right)}\\\\1.0\\end{matrix}\\right]$"
|
||||
],
|
||||
"text/plain": [
|
||||
"Matrix([\n",
|
||||
"[ x],\n",
|
||||
"[s*sqrt(1 - x**2/(s**2*cos(alpha)**2))*cos(alpha)],\n",
|
||||
"[ s*sin(alpha) + pi*asin(x/(s*cos(alpha)))],\n",
|
||||
"[ 1.0]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 33,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"spiral_x = sp.simplify(spiral.subs({t: x_cross_section}))\n",
|
||||
"spiral_x"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 43,
|
||||
"id": "268c6302-4e7d-45e0-be28-1b64cf8b766e",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\frac{\\sqrt{x^{2} + y^{2}}}{\\cos{\\left(\\alpha \\right)}}$"
|
||||
],
|
||||
"text/plain": [
|
||||
"sqrt(x**2 + y**2)/cos(alpha)"
|
||||
]
|
||||
},
|
||||
"execution_count": 43,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"y_cross_section = sp.simplify(sp.solve(spiral_x[1]- y, s)[0])\n",
|
||||
"y_cross_section"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": 44,
|
||||
"id": "7284bd6a-b47b-483c-8e9f-79fcaecce5e3",
|
||||
"metadata": {},
|
||||
"outputs": [
|
||||
{
|
||||
"data": {
|
||||
"text/latex": [
|
||||
"$\\displaystyle \\left[\\begin{matrix}x\\\\\\left|{y}\\right|\\\\\\sqrt{x^{2} + y^{2}} \\tan{\\left(\\alpha \\right)} + \\pi \\operatorname{asin}{\\left(\\frac{x}{\\sqrt{x^{2} + y^{2}}} \\right)}\\\\1.0\\end{matrix}\\right]$"
|
||||
],
|
||||
"text/plain": [
|
||||
"Matrix([\n",
|
||||
"[ x],\n",
|
||||
"[ Abs(y)],\n",
|
||||
"[sqrt(x**2 + y**2)*tan(alpha) + pi*asin(x/sqrt(x**2 + y**2))],\n",
|
||||
"[ 1.0]])"
|
||||
]
|
||||
},
|
||||
"execution_count": 44,
|
||||
"metadata": {},
|
||||
"output_type": "execute_result"
|
||||
}
|
||||
],
|
||||
"source": [
|
||||
"spiral_xy = sp.simplify(spiral_x.subs({s: y_cross_section}))\n",
|
||||
"spiral_xy"
|
||||
]
|
||||
},
|
||||
{
|
||||
"cell_type": "code",
|
||||
"execution_count": null,
|
||||
"id": "82e6880a-7240-44a4-a346-4fc45e24971b",
|
||||
"metadata": {},
|
||||
"outputs": [],
|
||||
"source": []
|
||||
}
|
||||
],
|
||||
"metadata": {
|
||||
"kernelspec": {
|
||||
"display_name": "Python 3 (ipykernel)",
|
||||
"language": "python",
|
||||
"name": "python3"
|
||||
},
|
||||
"language_info": {
|
||||
"codemirror_mode": {
|
||||
"name": "ipython",
|
||||
"version": 3
|
||||
},
|
||||
"file_extension": ".py",
|
||||
"mimetype": "text/x-python",
|
||||
"name": "python",
|
||||
"nbconvert_exporter": "python",
|
||||
"pygments_lexer": "ipython3",
|
||||
"version": "3.11.0"
|
||||
}
|
||||
},
|
||||
"nbformat": 4,
|
||||
"nbformat_minor": 5
|
||||
}
|
||||
BIN
examples/worm_cutting_tool/gear_assembly.png
Normal file
BIN
examples/worm_cutting_tool/gear_assembly.png
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 190 KiB |
BIN
examples/worm_cutting_tool/loft_bspline_flaechen.png
Normal file
BIN
examples/worm_cutting_tool/loft_bspline_flaechen.png
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 116 KiB |
BIN
examples/worm_cutting_tool/loft_of_generated_bsplines.png
Normal file
BIN
examples/worm_cutting_tool/loft_of_generated_bsplines.png
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 50 KiB |
@@ -17,4 +17,5 @@
|
||||
# ***************************************************************************
|
||||
|
||||
import pygears
|
||||
|
||||
__version__ = pygears.__version__
|
||||
|
||||
672
freecad/gears/basegear.py
Normal file
672
freecad/gears/basegear.py
Normal file
@@ -0,0 +1,672 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import os
|
||||
import sys
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
import math
|
||||
from pygears import __version__
|
||||
from pygears.involute_tooth import InvoluteTooth, InvoluteRack
|
||||
from pygears.cycloid_tooth import CycloidTooth
|
||||
from pygears.bevel_tooth import BevelTooth
|
||||
from pygears._functions import (
|
||||
rotation3D,
|
||||
rotation,
|
||||
reflection,
|
||||
arc_from_points_and_center,
|
||||
)
|
||||
|
||||
|
||||
def fcvec(x):
|
||||
if len(x) == 2:
|
||||
return App.Vector(x[0], x[1], 0)
|
||||
else:
|
||||
return App.Vector(x[0], x[1], x[2])
|
||||
|
||||
|
||||
class ViewProviderGear(object):
|
||||
def __init__(self, obj, icon_fn=None):
|
||||
# Set this object to the proxy object of the actual view provider
|
||||
obj.Proxy = self
|
||||
self._check_attr()
|
||||
dirname = os.path.dirname(__file__)
|
||||
self.icon_fn = icon_fn or os.path.join(dirname, "icons", "involutegear.svg")
|
||||
|
||||
def _check_attr(self):
|
||||
"""Check for missing attributes."""
|
||||
if not hasattr(self, "icon_fn"):
|
||||
setattr(
|
||||
self,
|
||||
"icon_fn",
|
||||
os.path.join(os.path.dirname(__file__), "icons", "involutegear.svg"),
|
||||
)
|
||||
|
||||
def attach(self, vobj):
|
||||
self.vobj = vobj
|
||||
|
||||
def getIcon(self):
|
||||
self._check_attr()
|
||||
return self.icon_fn
|
||||
|
||||
if sys.version_info[0] == 3 and sys.version_info[1] >= 11:
|
||||
|
||||
def dumps(self):
|
||||
self._check_attr()
|
||||
return {"icon_fn": self.icon_fn}
|
||||
|
||||
def loads(self, state):
|
||||
if state and "icon_fn" in state:
|
||||
self.icon_fn = state["icon_fn"]
|
||||
else:
|
||||
|
||||
def __getstate__(self):
|
||||
self._check_attr()
|
||||
return {"icon_fn": self.icon_fn}
|
||||
|
||||
def __setstate__(self, state):
|
||||
if state and "icon_fn" in state:
|
||||
self.icon_fn = state["icon_fn"]
|
||||
|
||||
|
||||
class BaseGear(object):
|
||||
def __init__(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyString", "version", "version", "freecad.gears-version", 1
|
||||
)
|
||||
obj.version = __version__
|
||||
self.make_attachable(obj)
|
||||
|
||||
def make_attachable(self, obj):
|
||||
# Needed to make this object "attachable",
|
||||
# aka able to attach parameterically to other objects
|
||||
# cf. https://wiki.freecadweb.org/Scripted_objects_with_attachment
|
||||
if int(App.Version()[1]) >= 19:
|
||||
obj.addExtension("Part::AttachExtensionPython")
|
||||
else:
|
||||
obj.addExtension("Part::AttachExtensionPython", obj)
|
||||
# unveil the "Placement" property, which seems hidden by default in PartDesign
|
||||
obj.setEditorMode("Placement", 0) # non-readonly non-hidden
|
||||
|
||||
def execute(self, fp):
|
||||
# checksbackwardcompatibility:
|
||||
if not hasattr(fp, "positionBySupport"):
|
||||
self.make_attachable(fp)
|
||||
fp.positionBySupport()
|
||||
gear_shape = self.generate_gear_shape(fp)
|
||||
if hasattr(fp, "BaseFeature") and fp.BaseFeature != None:
|
||||
# we're inside a PartDesign Body, thus need to fuse with the base feature
|
||||
gear_shape.Placement = (
|
||||
fp.Placement
|
||||
) # ensure the gear is placed correctly before fusing
|
||||
result_shape = fp.BaseFeature.Shape.fuse(gear_shape)
|
||||
result_shape.transformShape(
|
||||
fp.Placement.inverse().toMatrix(), True
|
||||
) # account for setting fp.Shape below moves the shape to fp.Placement, ignoring its previous placement
|
||||
fp.Shape = result_shape
|
||||
else:
|
||||
fp.Shape = gear_shape
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
"""
|
||||
This method has to return the TopoShape of the gear.
|
||||
"""
|
||||
raise NotImplementedError("generate_gear_shape not implemented")
|
||||
|
||||
if sys.version_info[0] == 3 and sys.version_info[1] >= 11:
|
||||
|
||||
def loads(self, state):
|
||||
pass
|
||||
|
||||
def dumps(self):
|
||||
pass
|
||||
else:
|
||||
|
||||
def __setstate__(self, state):
|
||||
pass
|
||||
|
||||
def __getstate__(self):
|
||||
pass
|
||||
|
||||
|
||||
class LanternGear(BaseGear):
|
||||
def __init__(self, obj):
|
||||
super(LanternGear, self).__init__(obj)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger", "teeth", "gear_parameter", "number of teeth"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"bolt_radius",
|
||||
"base",
|
||||
"the bolt radius of the rack/chain",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"num_profiles",
|
||||
"accuracy",
|
||||
"number of profiles used for loft",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head * module = additional length of head",
|
||||
)
|
||||
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.bolt_radius = "1 mm"
|
||||
|
||||
obj.height = "5. mm"
|
||||
obj.num_profiles = 10
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
m = fp.module.Value
|
||||
teeth = fp.teeth
|
||||
r_r = fp.bolt_radius.Value
|
||||
r_0 = m * teeth / 2
|
||||
r_max = r_0 + r_r + fp.head * m
|
||||
|
||||
phi_max = (r_r + np.sqrt(r_max**2 - r_0**2)) / r_0
|
||||
|
||||
def find_phi_min(phi_min):
|
||||
return r_0 * (
|
||||
phi_min**2 * r_0
|
||||
- 2 * phi_min * r_0 * np.sin(phi_min)
|
||||
- 2 * phi_min * r_r
|
||||
- 2 * r_0 * np.cos(phi_min)
|
||||
+ 2 * r_0
|
||||
+ 2 * r_r * np.sin(phi_min)
|
||||
)
|
||||
|
||||
try:
|
||||
import scipy.optimize
|
||||
|
||||
phi_min = scipy.optimize.root(
|
||||
find_phi_min, (phi_max + r_r / r_0 * 4) / 5
|
||||
).x[0] # , r_r / r_0, phi_max)
|
||||
except ImportError:
|
||||
App.Console.PrintWarning(
|
||||
"scipy not available. Can't compute numerical root. Leads to a wrong bolt-radius"
|
||||
)
|
||||
phi_min = r_r / r_0
|
||||
|
||||
# phi_min = 0 # r_r / r_0
|
||||
phi = np.linspace(phi_min, phi_max, fp.num_profiles)
|
||||
x = r_0 * (np.cos(phi) + phi * np.sin(phi)) - r_r * np.sin(phi)
|
||||
y = r_0 * (np.sin(phi) - phi * np.cos(phi)) + r_r * np.cos(phi)
|
||||
xy1 = np.array([x, y]).T
|
||||
p_1 = xy1[0]
|
||||
p_1_end = xy1[-1]
|
||||
bsp_1 = Part.BSplineCurve()
|
||||
bsp_1.interpolate(list(map(fcvec, xy1)))
|
||||
w_1 = bsp_1.toShape()
|
||||
|
||||
xy2 = xy1 * np.array([1.0, -1.0])
|
||||
p_2 = xy2[0]
|
||||
p_2_end = xy2[-1]
|
||||
bsp_2 = Part.BSplineCurve()
|
||||
bsp_2.interpolate(list(map(fcvec, xy2)))
|
||||
w_2 = bsp_2.toShape()
|
||||
|
||||
p_12 = np.array([r_0 - r_r, 0.0])
|
||||
|
||||
arc = Part.Arc(
|
||||
App.Vector(*p_1, 0.0), App.Vector(*p_12, 0.0), App.Vector(*p_2, 0.0)
|
||||
).toShape()
|
||||
|
||||
rot = rotation(-np.pi * 2 / teeth)
|
||||
p_3 = rot(np.array([p_2_end]))[0]
|
||||
# l = Part.LineSegment(fcvec(p_1_end), fcvec(p_3)).toShape()
|
||||
l = part_arc_from_points_and_center(
|
||||
p_1_end, p_3, np.array([0.0, 0.0])
|
||||
).toShape()
|
||||
w = Part.Wire([w_2, arc, w_1, l])
|
||||
wires = [w]
|
||||
|
||||
rot = App.Matrix()
|
||||
for _ in range(teeth - 1):
|
||||
rot.rotateZ(np.pi * 2 / teeth)
|
||||
wires.append(w.transformGeometry(rot))
|
||||
|
||||
wi = Part.Wire(wires)
|
||||
if fp.height.Value == 0:
|
||||
return wi
|
||||
else:
|
||||
return Part.Face(wi).extrude(App.Vector(0, 0, fp.height))
|
||||
|
||||
|
||||
class HypoCycloidGear(BaseGear):
|
||||
|
||||
"""parameters:
|
||||
pressure_angle: pressureangle, 10-30°
|
||||
pitch_angle: cone angle, 0 < pitch_angle < pi/4
|
||||
"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(HypoCycloidGear, self).__init__(obj)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"pin_circle_radius",
|
||||
"gear_parameter",
|
||||
"Pin ball circle radius(overrides Tooth Pitch",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat", "roller_diameter", "gear_parameter", "Roller Diameter"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat", "eccentricity", "gear_parameter", "Eccentricity"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"pressure_angle_lim",
|
||||
"gear_parameter",
|
||||
"Pressure angle limit",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"pressure_angle_offset",
|
||||
"gear_parameter",
|
||||
"Offset in pressure angle",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"teeth_number",
|
||||
"gear_parameter",
|
||||
"Number of teeth in Cam",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"segment_count",
|
||||
"gear_parameter",
|
||||
"Number of points used for spline interpolation",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"hole_radius",
|
||||
"gear_parameter",
|
||||
"Center hole's radius",
|
||||
)
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "show_pins", "Pins", "Create pins in place"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "pin_height", "Pins", "height")
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"center_pins",
|
||||
"Pins",
|
||||
"Center pin Z axis to generated disks",
|
||||
)
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "show_disk0", "Disks", "Show main cam disk"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"show_disk1",
|
||||
"Disks",
|
||||
"Show another reversed cam disk on top",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "disk_height", "Disks", "height")
|
||||
|
||||
obj.pin_circle_radius = 66
|
||||
obj.roller_diameter = 3
|
||||
obj.eccentricity = 1.5
|
||||
obj.pressure_angle_lim = "50.0 deg"
|
||||
obj.pressure_angle_offset = 0.01
|
||||
obj.teeth_number = 42
|
||||
obj.segment_count = 42
|
||||
obj.hole_radius = "30. mm"
|
||||
|
||||
obj.show_pins = True
|
||||
obj.pin_height = "20. mm"
|
||||
obj.center_pins = True
|
||||
|
||||
obj.show_disk0 = True
|
||||
obj.show_disk1 = True
|
||||
obj.disk_height = "10. mm"
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def to_polar(self, x, y):
|
||||
return (x**2 + y**2) ** 0.5, math.atan2(y, x)
|
||||
|
||||
def to_rect(self, r, a):
|
||||
return r * math.cos(a), r * math.sin(a)
|
||||
|
||||
def calcyp(self, p, a, e, n):
|
||||
return math.atan(math.sin(n * a) / (math.cos(n * a) + (n * p) / (e * (n + 1))))
|
||||
|
||||
def calc_x(self, p, d, e, n, a):
|
||||
return (
|
||||
(n * p) * math.cos(a)
|
||||
+ e * math.cos((n + 1) * a)
|
||||
- d / 2 * math.cos(self.calcyp(p, a, e, n) + a)
|
||||
)
|
||||
|
||||
def calc_y(self, p, d, e, n, a):
|
||||
return (
|
||||
(n * p) * math.sin(a)
|
||||
+ e * math.sin((n + 1) * a)
|
||||
- d / 2 * math.sin(self.calcyp(p, a, e, n) + a)
|
||||
)
|
||||
|
||||
def calc_pressure_angle(self, p, d, n, a):
|
||||
ex = 2**0.5
|
||||
r3 = p * n
|
||||
rg = r3 / ex
|
||||
pp = rg * (ex**2 + 1 - 2 * ex * math.cos(a)) ** 0.5 - d / 2
|
||||
return math.asin((r3 * math.cos(a) - rg) / (pp + d / 2)) * 180 / math.pi
|
||||
|
||||
def calc_pressure_limit(self, p, d, e, n, a):
|
||||
ex = 2**0.5
|
||||
r3 = p * n
|
||||
rg = r3 / ex
|
||||
q = (r3**2 + rg**2 - 2 * r3 * rg * math.cos(a)) ** 0.5
|
||||
x = rg - e + (q - d / 2) * (r3 * math.cos(a) - rg) / q
|
||||
y = (q - d / 2) * r3 * math.sin(a) / q
|
||||
return (x**2 + y**2) ** 0.5
|
||||
|
||||
def check_limit(self, x, y, maxrad, minrad, offset):
|
||||
r, a = self.to_polar(x, y)
|
||||
if (r > maxrad) or (r < minrad):
|
||||
r = r - offset
|
||||
x, y = self.to_rect(r, a)
|
||||
return x, y
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
b = fp.pin_circle_radius
|
||||
d = fp.roller_diameter
|
||||
e = fp.eccentricity
|
||||
n = fp.teeth_number
|
||||
p = b / n
|
||||
s = fp.segment_count
|
||||
ang = fp.pressure_angle_lim
|
||||
c = fp.pressure_angle_offset
|
||||
|
||||
q = 2 * math.pi / float(s)
|
||||
|
||||
# Find the pressure angle limit circles
|
||||
minAngle = -1.0
|
||||
maxAngle = -1.0
|
||||
for i in range(0, 180):
|
||||
x = self.calc_pressure_angle(p, d, n, i * math.pi / 180.0)
|
||||
if (x < ang) and (minAngle < 0):
|
||||
minAngle = float(i)
|
||||
if (x < -ang) and (maxAngle < 0):
|
||||
maxAngle = float(i - 1)
|
||||
|
||||
minRadius = self.calc_pressure_limit(p, d, e, n, minAngle * math.pi / 180.0)
|
||||
maxRadius = self.calc_pressure_limit(p, d, e, n, maxAngle * math.pi / 180.0)
|
||||
# unused
|
||||
# Part.Wire(Part.makeCircle(minRadius,App.Vector(-e, 0, 0)))
|
||||
# Part.Wire(Part.makeCircle(maxRadius,App.Vector(-e, 0, 0)))
|
||||
|
||||
App.Console.PrintMessage("Generating cam disk\r\n")
|
||||
# generate the cam profile - note: shifted in -x by eccentricicy amount
|
||||
i = 0
|
||||
x = self.calc_x(p, d, e, n, q * i / float(n))
|
||||
y = self.calc_y(p, d, e, n, q * i / n)
|
||||
x, y = self.check_limit(x, y, maxRadius, minRadius, c)
|
||||
points = [App.Vector(x - e, y, 0)]
|
||||
for i in range(0, s):
|
||||
x = self.calc_x(p, d, e, n, q * (i + 1) / n)
|
||||
y = self.calc_y(p, d, e, n, q * (i + 1) / n)
|
||||
x, y = self.check_limit(x, y, maxRadius, minRadius, c)
|
||||
points.append([x - e, y, 0])
|
||||
|
||||
wi = make_bspline_wire([points])
|
||||
wires = []
|
||||
mat = App.Matrix()
|
||||
mat.move(App.Vector(e, 0.0, 0.0))
|
||||
mat.rotateZ(2 * np.pi / n)
|
||||
mat.move(App.Vector(-e, 0.0, 0.0))
|
||||
for _ in range(n):
|
||||
wi = wi.transformGeometry(mat)
|
||||
wires.append(wi)
|
||||
|
||||
cam = Part.Face(Part.Wire(wires))
|
||||
# add a circle in the center of the cam
|
||||
if fp.hole_radius.Value:
|
||||
centerCircle = Part.Face(
|
||||
Part.Wire(Part.makeCircle(fp.hole_radius.Value, App.Vector(-e, 0, 0)))
|
||||
)
|
||||
cam = cam.cut(centerCircle)
|
||||
|
||||
to_be_fused = []
|
||||
if fp.show_disk0 == True:
|
||||
if fp.disk_height.Value == 0:
|
||||
to_be_fused.append(cam)
|
||||
else:
|
||||
to_be_fused.append(cam.extrude(App.Vector(0, 0, fp.disk_height.Value)))
|
||||
|
||||
# secondary cam disk
|
||||
if fp.show_disk1 == True:
|
||||
App.Console.PrintMessage("Generating secondary cam disk\r\n")
|
||||
second_cam = cam.copy()
|
||||
mat = App.Matrix()
|
||||
mat.rotateZ(np.pi)
|
||||
mat.move(App.Vector(-e, 0, 0))
|
||||
if n % 2 == 0:
|
||||
mat.rotateZ(np.pi / n)
|
||||
mat.move(App.Vector(e, 0, 0))
|
||||
second_cam = second_cam.transformGeometry(mat)
|
||||
if fp.disk_height.Value == 0:
|
||||
to_be_fused.append(second_cam)
|
||||
else:
|
||||
to_be_fused.append(
|
||||
second_cam.extrude(App.Vector(0, 0, -fp.disk_height.Value))
|
||||
)
|
||||
|
||||
# pins
|
||||
if fp.show_pins == True:
|
||||
App.Console.PrintMessage("Generating pins\r\n")
|
||||
pins = []
|
||||
for i in range(0, n + 1):
|
||||
x = p * n * math.cos(2 * math.pi / (n + 1) * i)
|
||||
y = p * n * math.sin(2 * math.pi / (n + 1) * i)
|
||||
pins.append(Part.Wire(Part.makeCircle(d / 2, App.Vector(x, y, 0))))
|
||||
|
||||
pins = Part.Face(pins)
|
||||
|
||||
z_offset = -fp.pin_height.Value / 2
|
||||
if fp.center_pins == True:
|
||||
if fp.show_disk0 == True and fp.show_disk1 == False:
|
||||
z_offset += fp.disk_height.Value / 2
|
||||
elif fp.show_disk0 == False and fp.show_disk1 == True:
|
||||
z_offset += -fp.disk_height.Value / 2
|
||||
# extrude
|
||||
if z_offset != 0:
|
||||
pins.translate(App.Vector(0, 0, z_offset))
|
||||
if fp.pin_height != 0:
|
||||
pins = pins.extrude(App.Vector(0, 0, fp.pin_height.Value))
|
||||
|
||||
to_be_fused.append(pins)
|
||||
|
||||
if to_be_fused:
|
||||
return Part.makeCompound(to_be_fused)
|
||||
|
||||
|
||||
def part_arc_from_points_and_center(p_1, p_2, m):
|
||||
p_1, p_12, p_2 = arc_from_points_and_center(p_1, p_2, m)
|
||||
return Part.Arc(
|
||||
App.Vector(*p_1, 0.0), App.Vector(*p_12, 0.0), App.Vector(*p_2, 0.0)
|
||||
)
|
||||
|
||||
|
||||
def helicalextrusion(face, height, angle, double_helix=False):
|
||||
"""
|
||||
A helical extrusion using the BRepOffsetAPI
|
||||
face -- the face to extrude (may contain holes, i.e. more then one wires)
|
||||
height -- the height of the extrusion, normal to the face
|
||||
angle -- the twist angle of the extrusion in radians
|
||||
|
||||
returns a solid
|
||||
"""
|
||||
pitch = height * 2 * np.pi / abs(angle)
|
||||
radius = 10.0 # as we are only interested in the "twist", we take an arbitrary constant here
|
||||
cone_angle = 0
|
||||
direction = bool(angle < 0)
|
||||
if double_helix:
|
||||
spine = Part.makeHelix(pitch, height / 2.0, radius, cone_angle, direction)
|
||||
spine.translate(App.Vector(0, 0, height / 2.0))
|
||||
face = face.translated(
|
||||
App.Vector(0, 0, height / 2.0)
|
||||
) # don't transform our argument
|
||||
else:
|
||||
spine = Part.makeHelix(pitch, height, radius, cone_angle, direction)
|
||||
|
||||
def make_pipe(path, profile):
|
||||
"""
|
||||
returns (shell, last_wire)
|
||||
"""
|
||||
mkPS = Part.BRepOffsetAPI.MakePipeShell(path)
|
||||
mkPS.setFrenetMode(
|
||||
True
|
||||
) # otherwise, the profile's normal would follow the path
|
||||
mkPS.add(profile, False, False)
|
||||
mkPS.build()
|
||||
return (mkPS.shape(), mkPS.lastShape())
|
||||
|
||||
shell_faces = []
|
||||
top_wires = []
|
||||
for wire in face.Wires:
|
||||
pipe_shell, top_wire = make_pipe(spine, wire)
|
||||
shell_faces.extend(pipe_shell.Faces)
|
||||
top_wires.append(top_wire)
|
||||
top_face = Part.Face(top_wires)
|
||||
shell_faces.append(top_face)
|
||||
if double_helix:
|
||||
origin = App.Vector(0, 0, height / 2.0)
|
||||
xy_normal = App.Vector(0, 0, 1)
|
||||
mirror_xy = lambda f: f.mirror(origin, xy_normal)
|
||||
bottom_faces = list(map(mirror_xy, shell_faces))
|
||||
shell_faces.extend(bottom_faces)
|
||||
# TODO: why the heck is makeShell from this empty after mirroring?
|
||||
# ... and why the heck does it work when making an intermediate compound???
|
||||
hacky_intermediate_compound = Part.makeCompound(shell_faces)
|
||||
shell_faces = hacky_intermediate_compound.Faces
|
||||
else:
|
||||
shell_faces.append(face) # the bottom is what we extruded
|
||||
shell = Part.makeShell(shell_faces)
|
||||
# shell.sewShape() # fill gaps that may result from accumulated tolerances. Needed?
|
||||
# shell = shell.removeSplitter() # refine. Needed?
|
||||
return Part.makeSolid(shell)
|
||||
|
||||
|
||||
def make_face(edge1, edge2):
|
||||
v1, v2 = edge1.Vertexes
|
||||
v3, v4 = edge2.Vertexes
|
||||
e1 = Part.Wire(edge1)
|
||||
e2 = Part.LineSegment(v1.Point, v3.Point).toShape().Edges[0]
|
||||
e3 = edge2
|
||||
e4 = Part.LineSegment(v4.Point, v2.Point).toShape().Edges[0]
|
||||
w = Part.Wire([e3, e4, e1, e2])
|
||||
return Part.Face(w)
|
||||
|
||||
|
||||
def make_bspline_wire(pts):
|
||||
wi = []
|
||||
for i in pts:
|
||||
out = Part.BSplineCurve()
|
||||
out.interpolate(list(map(fcvec, i)))
|
||||
wi.append(out.toShape())
|
||||
return Part.Wire(wi)
|
||||
|
||||
|
||||
def points_to_wire(pts):
|
||||
wire = []
|
||||
for i in pts:
|
||||
if len(i) == 2:
|
||||
# straight edge
|
||||
out = Part.LineSegment(*list(map(fcvec, i)))
|
||||
else:
|
||||
out = Part.BSplineCurve()
|
||||
out.interpolate(list(map(fcvec, i)))
|
||||
wire.append(out.toShape())
|
||||
return Part.Wire(wire)
|
||||
|
||||
|
||||
def rotate_tooth(base_tooth, num_teeth):
|
||||
rot = App.Matrix()
|
||||
rot.rotateZ(2 * np.pi / num_teeth)
|
||||
flat_shape = [base_tooth]
|
||||
for t in range(num_teeth - 1):
|
||||
flat_shape.append(flat_shape[-1].transformGeometry(rot))
|
||||
return Part.Wire(flat_shape)
|
||||
|
||||
|
||||
def fillet_between_edges(edge_1, edge_2, radius):
|
||||
# assuming edges are in a plane
|
||||
# extracting vertices
|
||||
try:
|
||||
from Part import ChFi2d
|
||||
except ImportError:
|
||||
App.Console.PrintWarning(
|
||||
"Your freecad version has no python bindings for 2d-fillets"
|
||||
)
|
||||
return [edge_1, edge_2]
|
||||
|
||||
api = ChFi2d.FilletAPI()
|
||||
p1 = edge_1.valueAt(edge_1.FirstParameter)
|
||||
p2 = edge_1.valueAt(edge_1.LastParameter)
|
||||
p3 = edge_2.valueAt(edge_2.FirstParameter)
|
||||
p4 = edge_2.valueAt(edge_2.LastParameter)
|
||||
t1 = p2 - p1
|
||||
t2 = p4 - p3
|
||||
n = t1.cross(t2)
|
||||
pln = Part.Plane(edge_1.valueAt(edge_1.FirstParameter), n)
|
||||
api.init(edge_1, edge_2, pln)
|
||||
if api.perform(radius) > 0:
|
||||
p0 = (p2 + p3) / 2
|
||||
fillet, e1, e2 = api.result(p0)
|
||||
return Part.Wire([e1, fillet, e2]).Edges
|
||||
else:
|
||||
return None
|
||||
|
||||
|
||||
def insert_fillet(edges, pos, radius):
|
||||
assert pos < (len(edges) - 1)
|
||||
e1 = edges[pos]
|
||||
e2 = edges[pos + 1]
|
||||
if radius > 0:
|
||||
fillet_edges = fillet_between_edges(e1, e2, radius)
|
||||
if not fillet_edges:
|
||||
raise RuntimeError("fillet not possible")
|
||||
else:
|
||||
fillet_edges = [e1, None, e2]
|
||||
output_edges = []
|
||||
for i, edge in enumerate(edges):
|
||||
if i == pos:
|
||||
output_edges += fillet_edges
|
||||
elif i == (pos + 1):
|
||||
pass
|
||||
else:
|
||||
output_edges.append(edge)
|
||||
return output_edges
|
||||
206
freecad/gears/bevelgear.py
Normal file
206
freecad/gears/bevelgear.py
Normal file
@@ -0,0 +1,206 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.bevel_tooth import BevelTooth
|
||||
from pygears._functions import rotation3D
|
||||
|
||||
from .basegear import BaseGear, fcvec, make_bspline_wire
|
||||
|
||||
|
||||
class BevelGear(BaseGear):
|
||||
|
||||
"""parameters:
|
||||
pressure_angle: pressureangle, 10-30°
|
||||
pitch_angle: cone angle, 0 < pitch_angle < pi/4
|
||||
"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(BevelGear, self).__init__(obj)
|
||||
self.bevel_tooth = BevelTooth()
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyAngle", "pitch_angle", "involute", "pitch_angle")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"pressure_angle",
|
||||
"involute_parameter",
|
||||
"pressure_angle",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty("App::PropertyFloat", "clearance", "tolerance", "clearance")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"numpoints",
|
||||
"precision",
|
||||
"number of points for spline",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"reset_origin",
|
||||
"base",
|
||||
"if value is true the gears outer face will match the z=0 plane",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"backlash",
|
||||
"tolerance",
|
||||
"The arc length on the pitch circle by which the tooth thicknes is reduced.",
|
||||
)
|
||||
obj.addProperty("App::PropertyPythonObject", "gear", "base", "test")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "beta", "helical", "angle used for spiral bevel-gears"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "dw", "computed", "The pitch diameter.")
|
||||
obj.setExpression(
|
||||
"dw", "teeth * module"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"dw", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angular_backlash",
|
||||
"computed",
|
||||
"The angle by which this gear can turn without moving the mating gear.",
|
||||
)
|
||||
obj.setExpression(
|
||||
"angular_backlash", "backlash / dw * 360° / pi"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"angular_backlash", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
obj.gear = self.bevel_tooth
|
||||
obj.module = "1. mm"
|
||||
obj.teeth = 15
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.pitch_angle = "45. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.numpoints = 6
|
||||
obj.backlash = "0.00 mm"
|
||||
obj.clearance = 0.1
|
||||
obj.beta = "0 deg"
|
||||
obj.reset_origin = True
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
fp.gear.z = fp.teeth
|
||||
fp.gear.module = fp.module.Value
|
||||
fp.gear.pressure_angle = (90 - fp.pressure_angle.Value) * np.pi / 180.0
|
||||
fp.gear.pitch_angle = fp.pitch_angle.Value * np.pi / 180
|
||||
max_height = fp.gear.module * fp.teeth / 2 / np.tan(fp.gear.pitch_angle)
|
||||
if fp.height >= max_height:
|
||||
App.Console.PrintWarning(
|
||||
"height must be smaller than {}".format(max_height)
|
||||
)
|
||||
fp.gear.backlash = fp.backlash.Value
|
||||
scale = (
|
||||
fp.module.Value * fp.gear.z / 2 / np.tan(fp.pitch_angle.Value * np.pi / 180)
|
||||
)
|
||||
fp.gear.clearance = fp.clearance / scale
|
||||
fp.gear._update()
|
||||
pts = list(fp.gear.points(num=fp.numpoints))
|
||||
rot = rotation3D(2 * np.pi / fp.teeth)
|
||||
# if fp.beta.Value != 0:
|
||||
# pts = [np.array([self.spherical_rot(j, fp.beta.Value * np.pi / 180.) for j in i]) for i in pts]
|
||||
|
||||
rotated_pts = pts
|
||||
for i in range(fp.gear.z - 1):
|
||||
rotated_pts = list(map(rot, rotated_pts))
|
||||
pts.append(np.array([pts[-1][-1], rotated_pts[0][0]]))
|
||||
pts += rotated_pts
|
||||
pts.append(np.array([pts[-1][-1], pts[0][0]]))
|
||||
wires = []
|
||||
if not "version" in fp.PropertiesList:
|
||||
scale_0 = scale - fp.height.Value / 2
|
||||
scale_1 = scale + fp.height.Value / 2
|
||||
else: # starting with version 0.0.2
|
||||
scale_0 = scale - fp.height.Value
|
||||
scale_1 = scale
|
||||
if fp.beta.Value == 0:
|
||||
wires.append(make_bspline_wire([scale_0 * p for p in pts]))
|
||||
wires.append(make_bspline_wire([scale_1 * p for p in pts]))
|
||||
else:
|
||||
for scale_i in np.linspace(scale_0, scale_1, 20):
|
||||
# beta_i = (scale_i - scale_0) * fp.beta.Value * np.pi / 180
|
||||
# rot = rotation3D(beta_i)
|
||||
# points = [rot(pt) * scale_i for pt in pts]
|
||||
angle = (
|
||||
fp.beta.Value
|
||||
* np.pi
|
||||
/ 180.0
|
||||
* np.sin(np.pi / 4)
|
||||
/ np.sin(fp.pitch_angle.Value * np.pi / 180.0)
|
||||
)
|
||||
points = [
|
||||
np.array([self.spherical_rot(p, angle) for p in scale_i * pt])
|
||||
for pt in pts
|
||||
]
|
||||
wires.append(make_bspline_wire(points))
|
||||
shape = Part.makeLoft(wires, True)
|
||||
if fp.reset_origin:
|
||||
mat = App.Matrix()
|
||||
mat.A33 = -1
|
||||
mat.move(fcvec([0, 0, scale_1]))
|
||||
shape = shape.transformGeometry(mat)
|
||||
return shape
|
||||
# return self.create_teeth(pts, pos1, fp.teeth)
|
||||
|
||||
def create_tooth(self):
|
||||
w = []
|
||||
scal1 = (
|
||||
self.obj.m.Value
|
||||
* self.obj.gear.z
|
||||
/ 2
|
||||
/ np.tan(self.obj.pitch_angle.Value * np.pi / 180)
|
||||
- self.obj.height.Value / 2
|
||||
)
|
||||
scal2 = (
|
||||
self.obj.m.Value
|
||||
* self.obj.gear.z
|
||||
/ 2
|
||||
/ np.tan(self.obj.pitch_angle.Value * np.pi / 180)
|
||||
+ self.obj.height.Value / 2
|
||||
)
|
||||
s = [scal1, scal2]
|
||||
pts = self.obj.gear.points(num=self.obj.numpoints)
|
||||
for j, pos in enumerate(s):
|
||||
w1 = []
|
||||
|
||||
def scale(x):
|
||||
return fcvec(x * pos)
|
||||
|
||||
for i in pts:
|
||||
i_scale = list(map(scale, i))
|
||||
w1.append(i_scale)
|
||||
w.append(w1)
|
||||
surfs = []
|
||||
w_t = zip(*w)
|
||||
for i in w_t:
|
||||
b = Part.BSplineSurface()
|
||||
b.interpolate(i)
|
||||
surfs.append(b)
|
||||
return Part.Shape(surfs)
|
||||
|
||||
def spherical_rot(self, point, phi):
|
||||
new_phi = np.sqrt(np.linalg.norm(point)) * phi
|
||||
return rotation3D(new_phi)(point)
|
||||
@@ -19,8 +19,25 @@
|
||||
import os
|
||||
import FreeCAD
|
||||
import FreeCADGui as Gui
|
||||
from .features import ViewProviderGear, InvoluteGear, InternalInvoluteGear, InvoluteGearRack, CycloidGearRack
|
||||
from .features import CycloidGear, BevelGear, CrownGear, WormGear, TimingGear, LanternGear, HypoCycloidGear, BaseGear
|
||||
|
||||
from .basegear import (
|
||||
ViewProviderGear,
|
||||
HypoCycloidGear,
|
||||
BaseGear,
|
||||
)
|
||||
from .timinggear_t import TimingGearT
|
||||
from .involutegear import InvoluteGear
|
||||
from .internalinvolutegear import InternalInvoluteGear
|
||||
from .involutegearrack import InvoluteGearRack
|
||||
from .cycloidgearrack import CycloidGearRack
|
||||
from .crowngear import CrownGear
|
||||
from .cycloidgear import CycloidGear
|
||||
from .bevelgear import BevelGear
|
||||
from .wormgear import WormGear
|
||||
from .timinggear import TimingGear
|
||||
from .lanterngear import LanternGear
|
||||
|
||||
|
||||
from .connector import GearConnector, ViewProviderGearConnector
|
||||
|
||||
|
||||
@@ -40,8 +57,9 @@ class BaseCommand(object):
|
||||
|
||||
def Activated(self):
|
||||
Gui.doCommandGui("import freecad.gears.commands")
|
||||
Gui.doCommandGui("freecad.gears.commands.{}.create()".format(
|
||||
self.__class__.__name__))
|
||||
Gui.doCommandGui(
|
||||
"freecad.gears.commands.{}.create()".format(self.__class__.__name__)
|
||||
)
|
||||
FreeCAD.ActiveDocument.recompute()
|
||||
Gui.SendMsgToActiveView("ViewFit")
|
||||
|
||||
@@ -54,7 +72,9 @@ class BaseCommand(object):
|
||||
part = Gui.ActiveDocument.ActiveView.getActiveObject("part")
|
||||
|
||||
if body:
|
||||
obj = FreeCAD.ActiveDocument.addObject("PartDesign::FeaturePython", cls.NAME)
|
||||
obj = FreeCAD.ActiveDocument.addObject(
|
||||
"PartDesign::FeaturePython", cls.NAME
|
||||
)
|
||||
else:
|
||||
obj = FreeCAD.ActiveDocument.addObject("Part::FeaturePython", cls.NAME)
|
||||
ViewProviderGear(obj.ViewObject, cls.Pixmap)
|
||||
@@ -70,101 +90,115 @@ class BaseCommand(object):
|
||||
return obj
|
||||
|
||||
def GetResources(self):
|
||||
return {'Pixmap': self.Pixmap,
|
||||
'MenuText': self.MenuText,
|
||||
'ToolTip': self.ToolTip}
|
||||
return {
|
||||
"Pixmap": self.Pixmap,
|
||||
"MenuText": self.MenuText,
|
||||
"ToolTip": self.ToolTip,
|
||||
}
|
||||
|
||||
|
||||
class CreateInvoluteGear(BaseCommand):
|
||||
NAME = "InvoluteGear"
|
||||
GEAR_FUNCTION = InvoluteGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'involutegear.svg')
|
||||
MenuText = 'Involute Gear'
|
||||
ToolTip = 'Create an external involute gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "involutegear.svg")
|
||||
MenuText = "Involute Gear"
|
||||
ToolTip = "Create an external involute gear"
|
||||
|
||||
|
||||
class CreateInternalInvoluteGear(BaseCommand):
|
||||
NAME = "InternalInvoluteGear"
|
||||
GEAR_FUNCTION = InternalInvoluteGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'internalinvolutegear.svg')
|
||||
MenuText = 'Internal Involute Gear'
|
||||
ToolTip = 'Create an internal involute gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "internalinvolutegear.svg")
|
||||
MenuText = "Internal Involute Gear"
|
||||
ToolTip = "Create an internal involute gear"
|
||||
|
||||
|
||||
class CreateInvoluteRack(BaseCommand):
|
||||
NAME = "InvoluteRack"
|
||||
GEAR_FUNCTION = InvoluteGearRack
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'involuterack.svg')
|
||||
MenuText = 'Involute Rack'
|
||||
ToolTip = 'Create an Involute rack'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "involuterack.svg")
|
||||
MenuText = "Involute Rack"
|
||||
ToolTip = "Create an Involute rack"
|
||||
|
||||
|
||||
class CreateCycloidRack(BaseCommand):
|
||||
NAME = "CycloidRack"
|
||||
GEAR_FUNCTION = CycloidGearRack
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'cycloidrack.svg')
|
||||
MenuText = 'Cycloid Rack'
|
||||
ToolTip = 'Create an Cycloid rack'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "cycloidrack.svg")
|
||||
MenuText = "Cycloid Rack"
|
||||
ToolTip = "Create an Cycloid rack"
|
||||
|
||||
|
||||
class CreateCrownGear(BaseCommand):
|
||||
NAME = "CrownGear"
|
||||
GEAR_FUNCTION = CrownGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'crowngear.svg')
|
||||
MenuText = 'Crown Gear'
|
||||
ToolTip = 'Create a Crown gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "crowngear.svg")
|
||||
MenuText = "Crown Gear"
|
||||
ToolTip = "Create a Crown gear"
|
||||
|
||||
|
||||
class CreateCycloidGear(BaseCommand):
|
||||
NAME = "CycloidGear"
|
||||
GEAR_FUNCTION = CycloidGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'cycloidgear.svg')
|
||||
MenuText = 'Cycloid Gear'
|
||||
ToolTip = 'Create a Cycloid gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "cycloidgear.svg")
|
||||
MenuText = "Cycloid Gear"
|
||||
ToolTip = "Create a Cycloid gear"
|
||||
|
||||
|
||||
class CreateBevelGear(BaseCommand):
|
||||
NAME = "BevelGear"
|
||||
GEAR_FUNCTION = BevelGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'bevelgear.svg')
|
||||
MenuText = 'Bevel Gear'
|
||||
ToolTip = 'Create a Bevel gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "bevelgear.svg")
|
||||
MenuText = "Bevel Gear"
|
||||
ToolTip = "Create a Bevel gear"
|
||||
|
||||
|
||||
class CreateHypoCycloidGear(BaseCommand):
|
||||
NAME = "HypocycloidGear"
|
||||
GEAR_FUNCTION = HypoCycloidGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'hypocycloidgear.svg')
|
||||
MenuText = 'HypoCycloid Gear'
|
||||
ToolTip = 'Create a HypoCycloid gear with its pins'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "hypocycloidgear.svg")
|
||||
MenuText = "HypoCycloid Gear"
|
||||
ToolTip = "Create a HypoCycloid gear with its pins"
|
||||
|
||||
|
||||
class CreateWormGear(BaseCommand):
|
||||
NAME = "WormGear"
|
||||
GEAR_FUNCTION = WormGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'wormgear.svg')
|
||||
MenuText = 'Worm Gear'
|
||||
ToolTip = 'Create a Worm gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "wormgear.svg")
|
||||
MenuText = "Worm Gear"
|
||||
ToolTip = "Create a Worm gear"
|
||||
|
||||
|
||||
class CreateTimingGearT(BaseCommand):
|
||||
NAME = "TimingGearT"
|
||||
GEAR_FUNCTION = TimingGearT
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "timinggear_t.svg")
|
||||
MenuText = "Timing Gear T-shape"
|
||||
ToolTip = "Create a Timing gear T-shape"
|
||||
|
||||
|
||||
class CreateTimingGear(BaseCommand):
|
||||
NAME = "TimingGear"
|
||||
GEAR_FUNCTION = TimingGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'timinggear.svg')
|
||||
MenuText = 'Timing Gear'
|
||||
ToolTip = 'Create a Timing gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "timinggear.svg")
|
||||
MenuText = "Timing Gear"
|
||||
ToolTip = "Create a Timing gear"
|
||||
|
||||
|
||||
class CreateLanternGear(BaseCommand):
|
||||
NAME = "LanternGear"
|
||||
GEAR_FUNCTION = LanternGear
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'lanterngear.svg')
|
||||
MenuText = 'Lantern Gear'
|
||||
ToolTip = 'Create a Lantern gear'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "lanterngear.svg")
|
||||
MenuText = "Lantern Gear"
|
||||
ToolTip = "Create a Lantern gear"
|
||||
|
||||
|
||||
class CreateGearConnector(BaseCommand):
|
||||
NAME = "GearConnector"
|
||||
GEAR_FUNCTION = GearConnector
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, 'gearconnector.svg')
|
||||
MenuText = 'Combine two gears'
|
||||
ToolTip = 'Combine two gears'
|
||||
Pixmap = os.path.join(BaseCommand.ICONDIR, "gearconnector.svg")
|
||||
MenuText = "Combine two gears"
|
||||
ToolTip = "Combine two gears"
|
||||
|
||||
def Activated(self):
|
||||
gear1 = Gui.Selection.getSelection()[0]
|
||||
|
||||
@@ -17,40 +17,69 @@
|
||||
# ***************************************************************************
|
||||
|
||||
import os
|
||||
import copy
|
||||
import sys
|
||||
import numpy as np
|
||||
import FreeCAD
|
||||
from pygears import __version__
|
||||
from .features import InvoluteGear, CycloidGear, InvoluteGearRack, CycloidGearRack, InternalInvoluteGear
|
||||
|
||||
from .involutegear import InvoluteGear
|
||||
from .internalinvolutegear import InternalInvoluteGear
|
||||
from .involutegearrack import InvoluteGearRack
|
||||
from .cycloidgear import CycloidGear
|
||||
from .cycloidgearrack import CycloidGearRack
|
||||
from pygears.computation import compute_shifted_gears
|
||||
|
||||
|
||||
class ViewProviderGearConnector(object):
|
||||
def __init__(self, vobj, icon_fn=None):
|
||||
# Set this object to the proxy object of the actual view provider
|
||||
vobj.Proxy = self
|
||||
dirname = os.path.dirname(__file__)
|
||||
self.icon_fn = icon_fn or os.path.join(dirname, "icons", "gearconnector.svg")
|
||||
|
||||
|
||||
def attach(self, vobj):
|
||||
self.vobj = vobj
|
||||
|
||||
def getIcon(self):
|
||||
return self.icon_fn
|
||||
|
||||
def __getstate__(self):
|
||||
return {"icon_fn": self.icon_fn}
|
||||
if sys.version_info[0] == 3 and sys.version_info[1] >= 11:
|
||||
|
||||
def __setstate__(self, state):
|
||||
self.icon_fn = state["icon_fn"]
|
||||
def dumps(self):
|
||||
return {"icon_fn": self.icon_fn}
|
||||
|
||||
def loads(self, state):
|
||||
self.icon_fn = state["icon_fn"]
|
||||
else:
|
||||
|
||||
def __getstate__(self):
|
||||
return {"icon_fn": self.icon_fn}
|
||||
|
||||
def __setstate__(self, state):
|
||||
self.icon_fn = state["icon_fn"]
|
||||
|
||||
|
||||
class GearConnector(object):
|
||||
def __init__(self, obj, master_gear, slave_gear):
|
||||
obj.addProperty("App::PropertyString", "version", "version", "freecad.gears-version", 1)
|
||||
obj.addProperty("App::PropertyLink","master_gear","gear","master gear", 1)
|
||||
obj.addProperty("App::PropertyLink","slave_gear","gear","slave gear", 1)
|
||||
obj.addProperty("App::PropertyAngle", "angle1", "gear", "angle at which second gear is placed", 0)
|
||||
obj.addProperty("App::PropertyAngle", "angle2", "gear", "angle at which second gear is placed", 1)
|
||||
obj.addProperty(
|
||||
"App::PropertyString", "version", "version", "freecad.gears-version", 1
|
||||
)
|
||||
obj.addProperty("App::PropertyLink", "master_gear", "gear", "master gear", 1)
|
||||
obj.addProperty("App::PropertyLink", "slave_gear", "gear", "slave gear", 1)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angle1",
|
||||
"gear",
|
||||
"angle at which second gear is placed",
|
||||
0,
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angle2",
|
||||
"gear",
|
||||
"angle at which second gear is placed",
|
||||
1,
|
||||
)
|
||||
obj.version = __version__
|
||||
obj.master_gear = master_gear
|
||||
obj.slave_gear = slave_gear
|
||||
@@ -60,8 +89,12 @@ class GearConnector(object):
|
||||
|
||||
def onChanged(self, fp, prop):
|
||||
# fp.angle2 = fp.master_gear.Placement.Rotation.Angle
|
||||
if isinstance(fp.master_gear.Proxy, InvoluteGear) and isinstance(fp.slave_gear.Proxy, InvoluteGear):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(fp.master_gear.Placement.Rotation.Axis)
|
||||
if isinstance(fp.master_gear.Proxy, InvoluteGear) and isinstance(
|
||||
fp.slave_gear.Proxy, InvoluteGear
|
||||
):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(
|
||||
fp.master_gear.Placement.Rotation.Axis
|
||||
)
|
||||
dw_master = fp.master_gear.dw
|
||||
dw_slave = fp.slave_gear.dw
|
||||
dist = (dw_master + dw_slave) / 2
|
||||
@@ -72,24 +105,29 @@ class GearConnector(object):
|
||||
fp.master_gear.teeth,
|
||||
fp.slave_gear.teeth,
|
||||
fp.master_gear.shift,
|
||||
fp.slave_gear.shift)
|
||||
fp.slave_gear.shift,
|
||||
)
|
||||
|
||||
mat0 = FreeCAD.Matrix() # unity matrix
|
||||
trans = FreeCAD.Vector(dist)
|
||||
mat0.move(trans)
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), fp.angle1).toMatrix()
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), fp.angle1).toMatrix()
|
||||
angle2 = dw_master / dw_slave * fp.angle1.Value
|
||||
angle4 = dw_master / dw_slave * np.rad2deg(angle_master)
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180. / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), -angle4).toMatrix()
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180.0 / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), -angle4).toMatrix()
|
||||
mat1 = rot * mat0 * rot2 * rot3 * rot4
|
||||
mat1.move(fp.master_gear.Placement.Base)
|
||||
fp.slave_gear.Placement = mat1
|
||||
|
||||
if isinstance(fp.master_gear.Proxy, InternalInvoluteGear) and isinstance(fp.slave_gear.Proxy, InvoluteGear):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(fp.master_gear.Placement.Rotation.Axis)
|
||||
if isinstance(fp.master_gear.Proxy, InternalInvoluteGear) and isinstance(
|
||||
fp.slave_gear.Proxy, InvoluteGear
|
||||
):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(
|
||||
fp.master_gear.Placement.Rotation.Axis
|
||||
)
|
||||
dw_master = fp.master_gear.dw
|
||||
dw_slave = fp.slave_gear.dw
|
||||
dist = (dw_master - dw_slave) / 2
|
||||
@@ -100,25 +138,33 @@ class GearConnector(object):
|
||||
fp.master_gear.teeth,
|
||||
fp.slave_gear.teeth,
|
||||
fp.master_gear.shift,
|
||||
fp.slave_gear.shift)
|
||||
fp.slave_gear.shift,
|
||||
)
|
||||
|
||||
mat0 = FreeCAD.Matrix() # unity matrix
|
||||
trans = FreeCAD.Vector(dist)
|
||||
mat0.move(trans)
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), fp.angle1).toMatrix()
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), fp.angle1).toMatrix()
|
||||
angle2 = -dw_master / dw_slave * fp.angle1.Value
|
||||
angle4 = -dw_master / dw_slave * np.rad2deg(angle_master)
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180. / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), -angle4).toMatrix()
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180.0 / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), -angle4).toMatrix()
|
||||
mat1 = rot * mat0 * rot2 * rot3 * rot4
|
||||
mat1.move(fp.master_gear.Placement.Base)
|
||||
fp.slave_gear.Placement = mat1
|
||||
|
||||
if ((isinstance(fp.master_gear.Proxy, InvoluteGear) and isinstance(fp.slave_gear.Proxy, InvoluteGearRack))
|
||||
or (isinstance(fp.master_gear.Proxy, CycloidGear) and isinstance(fp.slave_gear.Proxy, CycloidGearRack))):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(fp.master_gear.Placement.Rotation.Axis)
|
||||
if (
|
||||
isinstance(fp.master_gear.Proxy, InvoluteGear)
|
||||
and isinstance(fp.slave_gear.Proxy, InvoluteGearRack)
|
||||
) or (
|
||||
isinstance(fp.master_gear.Proxy, CycloidGear)
|
||||
and isinstance(fp.slave_gear.Proxy, CycloidGearRack)
|
||||
):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(
|
||||
fp.master_gear.Placement.Rotation.Axis
|
||||
)
|
||||
dw_master = fp.master_gear.dw.Value
|
||||
dw_slave = 0
|
||||
dist = -(dw_master + dw_slave) / 2
|
||||
@@ -127,35 +173,36 @@ class GearConnector(object):
|
||||
mat1 = FreeCAD.Matrix()
|
||||
mat1.move(FreeCAD.Vector(0, np.deg2rad(fp.angle1.Value) * dw_master / 2, 0))
|
||||
mat2 = FreeCAD.Matrix()
|
||||
mat2.move(FreeCAD.Vector(0, -np.deg2rad(fp.angle2.Value) * dw_master / 2, 0))
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), fp.angle1).toMatrix()
|
||||
mat3 = rot * mat2 *mat1 * mat0
|
||||
mat2.move(
|
||||
FreeCAD.Vector(0, -np.deg2rad(fp.angle2.Value) * dw_master / 2, 0)
|
||||
)
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), fp.angle1).toMatrix()
|
||||
mat3 = rot * mat2 * mat1 * mat0
|
||||
mat3.move(fp.master_gear.Placement.Base)
|
||||
fp.slave_gear.Placement = mat3
|
||||
|
||||
if isinstance(fp.master_gear.Proxy, CycloidGear) and isinstance(fp.slave_gear.Proxy, CycloidGear):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(fp.master_gear.Placement.Rotation.Axis)
|
||||
if isinstance(fp.master_gear.Proxy, CycloidGear) and isinstance(
|
||||
fp.slave_gear.Proxy, CycloidGear
|
||||
):
|
||||
angle_master = fp.master_gear.Placement.Rotation.Angle * sum(
|
||||
fp.master_gear.Placement.Rotation.Axis
|
||||
)
|
||||
dw_master = fp.master_gear.dw
|
||||
dw_slave = fp.slave_gear.dw
|
||||
dist = (dw_master + dw_slave) / 2
|
||||
mat0 = FreeCAD.Matrix() # unity matrix
|
||||
trans = FreeCAD.Vector(dist, 0, 0)
|
||||
mat0.move(trans)
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), fp.angle1).toMatrix()
|
||||
rot = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), fp.angle1).toMatrix()
|
||||
angle2 = dw_master / dw_slave * fp.angle1.Value
|
||||
angle4 = dw_master / dw_slave * np.rad2deg(angle_master)
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180. / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0,0,1), -angle4).toMatrix()
|
||||
rot2 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle2).toMatrix()
|
||||
angle3 = abs(fp.slave_gear.teeth % 2 - 1) * 180.0 / fp.slave_gear.teeth
|
||||
rot3 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), angle3).toMatrix()
|
||||
rot4 = FreeCAD.Rotation(FreeCAD.Vector(0, 0, 1), -angle4).toMatrix()
|
||||
mat1 = rot * mat0 * rot2 * rot3 * rot4
|
||||
mat1.move(fp.master_gear.Placement.Base)
|
||||
fp.slave_gear.Placement = mat1
|
||||
|
||||
def execute(self, fp):
|
||||
self.onChanged(fp, None)
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
143
freecad/gears/crowngear.py
Normal file
143
freecad/gears/crowngear.py
Normal file
@@ -0,0 +1,143 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import os
|
||||
import sys
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
|
||||
from .basegear import BaseGear, fcvec
|
||||
|
||||
|
||||
class CrownGear(BaseGear):
|
||||
def __init__(self, obj):
|
||||
super(CrownGear, self).__init__(obj)
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"other_teeth",
|
||||
"base",
|
||||
"number of teeth of other gear",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "thickness", "base", "thickness")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "pressure_angle", "involute", "pressure angle"
|
||||
)
|
||||
self.add_accuracy_properties(obj)
|
||||
obj.teeth = 15
|
||||
obj.other_teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.height = "2. mm"
|
||||
obj.thickness = "5 mm"
|
||||
obj.num_profiles = 4
|
||||
obj.preview_mode = True
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
App.Console.PrintMessage(
|
||||
"Gear module: Crown gear created, preview_mode = true for improved performance. "
|
||||
"Set preview_mode property to false when ready to cut teeth."
|
||||
)
|
||||
|
||||
def add_accuracy_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"num_profiles",
|
||||
"accuracy",
|
||||
"number of profiles used for loft",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"preview_mode",
|
||||
"accuracy",
|
||||
"if true no boolean operation is done",
|
||||
)
|
||||
|
||||
def profile(self, m, r, r0, t_c, t_i, alpha_w, y0, y1, y2):
|
||||
r_ew = m * t_i / 2
|
||||
|
||||
# 1: modifizierter Waelzkreisdurchmesser:
|
||||
r_e = r / r0 * r_ew
|
||||
|
||||
# 2: modifizierter Schraegungswinkel:
|
||||
alpha = np.arccos(r0 / r * np.cos(alpha_w))
|
||||
|
||||
# 3: winkel phi bei senkrechter stellung eines zahns:
|
||||
phi = np.pi / t_i / 2 + (alpha - alpha_w) + (np.tan(alpha_w) - np.tan(alpha))
|
||||
|
||||
# 4: Position des Eingriffspunktes:
|
||||
x_c = r_e * np.sin(phi)
|
||||
dy = -r_e * np.cos(phi) + r_ew
|
||||
|
||||
# 5: oberer Punkt:
|
||||
b = y1 - dy
|
||||
a = np.tan(alpha) * b
|
||||
x1 = a + x_c
|
||||
|
||||
# 6: unterer Punkt
|
||||
d = y2 + dy
|
||||
c = np.tan(alpha) * d
|
||||
x2 = x_c - c
|
||||
|
||||
r *= np.cos(phi)
|
||||
pts = [[-x1, r, y0], [-x2, r, y0 - y1 - y2], [x2, r, y0 - y1 - y2], [x1, r, y0]]
|
||||
pts.append(pts[0])
|
||||
return pts
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
inner_diameter = fp.module.Value * fp.teeth
|
||||
outer_diameter = inner_diameter + fp.height.Value * 2
|
||||
inner_circle = Part.Wire(Part.makeCircle(inner_diameter / 2.0))
|
||||
outer_circle = Part.Wire(Part.makeCircle(outer_diameter / 2.0))
|
||||
inner_circle.reverse()
|
||||
face = Part.Face([outer_circle, inner_circle])
|
||||
solid = face.extrude(App.Vector([0.0, 0.0, -fp.thickness.Value]))
|
||||
if fp.preview_mode:
|
||||
return solid
|
||||
|
||||
# cutting obj
|
||||
alpha_w = np.deg2rad(fp.pressure_angle.Value)
|
||||
m = fp.module.Value
|
||||
t = fp.teeth
|
||||
t_c = t
|
||||
t_i = fp.other_teeth
|
||||
rm = inner_diameter / 2
|
||||
y0 = m * 0.5
|
||||
y1 = m + y0
|
||||
y2 = m
|
||||
r0 = inner_diameter / 2 - fp.height.Value * 0.1
|
||||
r1 = outer_diameter / 2 + fp.height.Value * 0.3
|
||||
polies = []
|
||||
for r_i in np.linspace(r0, r1, fp.num_profiles):
|
||||
pts = self.profile(m, r_i, rm, t_c, t_i, alpha_w, y0, y1, y2)
|
||||
poly = Part.Wire(Part.makePolygon(list(map(fcvec, pts))))
|
||||
polies.append(poly)
|
||||
loft = Part.makeLoft(polies, True)
|
||||
rot = App.Matrix()
|
||||
rot.rotateZ(2 * np.pi / t)
|
||||
cut_shapes = []
|
||||
for _ in range(t):
|
||||
loft = loft.transformGeometry(rot)
|
||||
cut_shapes.append(loft)
|
||||
return solid.cut(cut_shapes)
|
||||
193
freecad/gears/cycloidgear.py
Normal file
193
freecad/gears/cycloidgear.py
Normal file
@@ -0,0 +1,193 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.cycloid_tooth import CycloidTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import (
|
||||
BaseGear,
|
||||
points_to_wire,
|
||||
insert_fillet,
|
||||
helicalextrusion,
|
||||
rotate_tooth,
|
||||
)
|
||||
|
||||
|
||||
class CycloidGear(BaseGear):
|
||||
"""FreeCAD gear"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(CycloidGear, self).__init__(obj)
|
||||
self.cycloid_tooth = CycloidTooth()
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"numpoints",
|
||||
"accuracy",
|
||||
"number of points for spline",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyPythonObject", "gear", "base", "the python object"
|
||||
)
|
||||
|
||||
self.add_helical_properties(obj)
|
||||
self.add_fillet_properties(obj)
|
||||
self.add_tolerance_properties(obj)
|
||||
self.add_cycloid_properties(obj)
|
||||
self.add_computed_properties(obj)
|
||||
obj.gear = self.cycloid_tooth
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.setExpression(
|
||||
"inner_diameter", "teeth / 2"
|
||||
) # teeth/2 makes the hypocycloid a straight line to the center
|
||||
obj.outer_diameter = 7.5 # we don't know the mating gear, so we just set the default to mesh with our default
|
||||
obj.beta = "0. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.clearance = 0.25
|
||||
obj.numpoints = 15
|
||||
obj.backlash = "0.00 mm"
|
||||
obj.double_helix = False
|
||||
obj.head = 0
|
||||
obj.head_fillet = 0
|
||||
obj.root_fillet = 0
|
||||
obj.Proxy = self
|
||||
|
||||
def add_helical_properties(self, obj):
|
||||
obj.addProperty("App::PropertyBool", "double_helix", "helical", "double helix")
|
||||
obj.addProperty("App::PropertyAngle", "beta", "helical", "beta")
|
||||
|
||||
def add_fillet_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-head, radius = head_fillet x module",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"root_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-root, radius = root_fillet x module",
|
||||
)
|
||||
|
||||
def add_tolerance_properties(self, obj):
|
||||
obj.addProperty("App::PropertyFloat", "clearance", "tolerance", "clearance")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"backlash",
|
||||
"tolerance",
|
||||
"The arc length on the pitch circle by which the tooth thicknes is reduced.",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head_value * modul_value = additional length of head",
|
||||
)
|
||||
|
||||
def add_cycloid_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"inner_diameter",
|
||||
"cycloid",
|
||||
"inner_diameter divided by module (hypocycloid)",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"outer_diameter",
|
||||
"cycloid",
|
||||
"outer_diameter divided by module (epicycloid)",
|
||||
)
|
||||
|
||||
def add_computed_properties(self, obj):
|
||||
obj.addProperty("App::PropertyLength", "dw", "computed", "The pitch diameter.")
|
||||
obj.setExpression(
|
||||
"dw", "teeth * module"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"dw", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angular_backlash",
|
||||
"computed",
|
||||
"The angle by which this gear can turn without moving the mating gear.",
|
||||
)
|
||||
obj.setExpression(
|
||||
"angular_backlash", "backlash / dw * 360° / pi"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"angular_backlash", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
fp.gear.m = fp.module.Value
|
||||
fp.gear.z = fp.teeth
|
||||
fp.dw = fp.module * fp.teeth
|
||||
fp.gear.z1 = fp.inner_diameter
|
||||
fp.gear.z2 = fp.outer_diameter
|
||||
fp.gear.clearance = fp.clearance
|
||||
fp.gear.head = fp.head
|
||||
fp.gear.backlash = fp.backlash.Value
|
||||
fp.gear._update()
|
||||
|
||||
pts = fp.gear.points(num=fp.numpoints)
|
||||
rot = rotation(-fp.gear.phipart)
|
||||
rotated_pts = list(map(rot, pts))
|
||||
pts.append([pts[-1][-1], rotated_pts[0][0]])
|
||||
pts += rotated_pts
|
||||
tooth = points_to_wire(pts)
|
||||
edges = tooth.Edges
|
||||
|
||||
r_head = float(fp.head_fillet * fp.module)
|
||||
r_root = float(fp.root_fillet * fp.module)
|
||||
|
||||
pos_head = [0, 2, 6]
|
||||
pos_root = [4, 6]
|
||||
edge_range = [1, 9]
|
||||
|
||||
for pos in pos_head:
|
||||
edges = insert_fillet(edges, pos, r_head)
|
||||
|
||||
for pos in pos_root:
|
||||
edges = insert_fillet(edges, pos, r_root)
|
||||
|
||||
edges = edges[edge_range[0] : edge_range[1]]
|
||||
edges = [e for e in edges if e is not None]
|
||||
|
||||
tooth = Part.Wire(edges)
|
||||
|
||||
profile = rotate_tooth(tooth, fp.teeth)
|
||||
if fp.height.Value == 0:
|
||||
return profile
|
||||
base = Part.Face(profile)
|
||||
if fp.beta.Value == 0:
|
||||
return base.extrude(App.Vector(0, 0, fp.height.Value))
|
||||
else:
|
||||
twist_angle = (
|
||||
fp.height.Value * np.tan(fp.beta.Value * np.pi / 180) * 2 / fp.gear.d
|
||||
)
|
||||
return helicalextrusion(base, fp.height.Value, twist_angle, fp.double_helix)
|
||||
232
freecad/gears/cycloidgearrack.py
Normal file
232
freecad/gears/cycloidgearrack.py
Normal file
@@ -0,0 +1,232 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import os
|
||||
import sys
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
|
||||
from pygears._functions import reflection
|
||||
from .basegear import BaseGear, fcvec, points_to_wire, insert_fillet
|
||||
|
||||
|
||||
class CycloidGearRack(BaseGear):
|
||||
|
||||
"""FreeCAD gear rack"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(CycloidGearRack, self).__init__(obj)
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "thickness", "base", "thickness")
|
||||
obj.addProperty("App::PropertyLength", "module", "involute", "module")
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"simplified",
|
||||
"precision",
|
||||
"if enabled the rack is drawn with a constant number of \
|
||||
teeth to avoid topologic renaming.",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"numpoints",
|
||||
"accuracy",
|
||||
"number of points for spline",
|
||||
)
|
||||
obj.addProperty("App::PropertyPythonObject", "rack", "base", "test")
|
||||
|
||||
self.add_helical_properties(obj)
|
||||
self.add_computed_properties(obj)
|
||||
self.add_tolerance_properties(obj)
|
||||
self.add_cycloid_properties(obj)
|
||||
self.add_fillet_properties(obj)
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.inner_diameter = 7.5
|
||||
obj.outer_diameter = 7.5
|
||||
obj.height = "5. mm"
|
||||
obj.thickness = "5 mm"
|
||||
obj.beta = "0. deg"
|
||||
obj.clearance = 0.25
|
||||
obj.head = 0.0
|
||||
obj.add_endings = True
|
||||
obj.simplified = False
|
||||
obj.numpoints = 15
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def add_helical_properties(self, obj):
|
||||
obj.addProperty("App::PropertyAngle", "beta", "helical", "beta ")
|
||||
obj.addProperty("App::PropertyBool", "double_helix", "helical", "double helix")
|
||||
|
||||
def add_computed_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"transverse_pitch",
|
||||
"computed",
|
||||
"pitch in the transverse plane",
|
||||
1,
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"add_endings",
|
||||
"base",
|
||||
"if enabled the total length of the rack is teeth x pitch, \
|
||||
otherwise the rack starts with a tooth-flank",
|
||||
)
|
||||
|
||||
def add_tolerance_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head * module = additional length of head",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"clearance",
|
||||
"tolerance",
|
||||
"clearance * module = additional length of root",
|
||||
)
|
||||
|
||||
def add_cycloid_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"inner_diameter",
|
||||
"cycloid",
|
||||
"inner_diameter divided by module (hypocycloid)",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"outer_diameter",
|
||||
"cycloid",
|
||||
"outer_diameter divided by module (epicycloid)",
|
||||
)
|
||||
|
||||
def add_fillet_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-head, radius = head_fillet x module",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"root_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-root, radius = root_fillet x module",
|
||||
)
|
||||
|
||||
def generate_gear_shape(self, obj):
|
||||
numpoints = obj.numpoints
|
||||
m = obj.module.Value
|
||||
t = obj.thickness.Value
|
||||
r_i = obj.inner_diameter / 2 * m
|
||||
r_o = obj.outer_diameter / 2 * m
|
||||
c = obj.clearance
|
||||
h = obj.head
|
||||
head_fillet = obj.head_fillet
|
||||
root_fillet = obj.root_fillet
|
||||
phi_i_end = np.arccos(1 - m / r_i * (1 + c))
|
||||
phi_o_end = np.arccos(1 - m / r_o * (1 + h))
|
||||
phi_i = np.linspace(phi_i_end, 0, numpoints)
|
||||
phi_o = np.linspace(0, phi_o_end, numpoints)
|
||||
y_i = r_i * (np.cos(phi_i) - 1)
|
||||
y_o = r_o * (1 - np.cos(phi_o))
|
||||
x_i = r_i * (np.sin(phi_i) - phi_i) - m * np.pi / 4
|
||||
x_o = r_o * (phi_o - np.sin(phi_o)) - m * np.pi / 4
|
||||
x = x_i.tolist()[:-1] + x_o.tolist()
|
||||
y = y_i.tolist()[:-1] + y_o.tolist()
|
||||
points = np.array([y, x]).T
|
||||
mirror = reflection(0)
|
||||
points_1 = mirror(points)[::-1]
|
||||
line_1 = [points[-1], points_1[0]]
|
||||
line_2 = [points_1[-1], np.array([-(1 + c) * m, m * np.pi / 2])]
|
||||
line_0 = [np.array([-(1 + c) * m, -m * np.pi / 2]), points[0]]
|
||||
tooth = points_to_wire([line_0, points, line_1, points_1, line_2])
|
||||
|
||||
edges = tooth.Edges
|
||||
edges = insert_fillet(edges, 0, m * root_fillet)
|
||||
edges = insert_fillet(edges, 2, m * head_fillet)
|
||||
edges = insert_fillet(edges, 4, m * head_fillet)
|
||||
edges = insert_fillet(edges, 6, m * root_fillet)
|
||||
|
||||
tooth_edges = [e for e in edges if e is not None]
|
||||
p_end = np.array(tooth_edges[-2].lastVertex().Point[:-1])
|
||||
p_start = np.array(tooth_edges[1].firstVertex().Point[:-1])
|
||||
p_start += np.array([0, np.pi * m])
|
||||
edge = points_to_wire([[p_end, p_start]]).Edges
|
||||
tooth = Part.Wire(tooth_edges[1:-1] + edge)
|
||||
teeth = [tooth]
|
||||
|
||||
for i in range(obj.teeth - 1):
|
||||
tooth = tooth.copy()
|
||||
tooth.translate(App.Vector(0, np.pi * m, 0))
|
||||
teeth.append(tooth)
|
||||
|
||||
teeth[-1] = Part.Wire(teeth[-1].Edges[:-1])
|
||||
|
||||
if obj.add_endings:
|
||||
teeth = [Part.Wire(tooth_edges[0])] + teeth
|
||||
last_edge = tooth_edges[-1]
|
||||
last_edge.translate(App.Vector(0, np.pi * m * (obj.teeth - 1), 0))
|
||||
teeth = teeth + [Part.Wire(last_edge)]
|
||||
|
||||
p_start = np.array(teeth[0].Edges[0].firstVertex().Point[:-1])
|
||||
p_end = np.array(teeth[-1].Edges[-1].lastVertex().Point[:-1])
|
||||
p_start_1 = p_start - np.array([obj.thickness.Value, 0.0])
|
||||
p_end_1 = p_end - np.array([obj.thickness.Value, 0.0])
|
||||
|
||||
line6 = [p_start, p_start_1]
|
||||
line7 = [p_start_1, p_end_1]
|
||||
line8 = [p_end_1, p_end]
|
||||
|
||||
bottom = points_to_wire([line6, line7, line8])
|
||||
|
||||
pol = Part.Wire([bottom] + teeth)
|
||||
|
||||
if obj.height.Value == 0:
|
||||
return pol
|
||||
elif obj.beta.Value == 0:
|
||||
face = Part.Face(Part.Wire(pol))
|
||||
return face.extrude(fcvec([0.0, 0.0, obj.height.Value]))
|
||||
elif obj.double_helix:
|
||||
beta = obj.beta.Value * np.pi / 180.0
|
||||
pol2 = Part.Wire(pol)
|
||||
pol2.translate(
|
||||
fcvec([0.0, np.tan(beta) * obj.height.Value / 2, obj.height.Value / 2])
|
||||
)
|
||||
pol3 = Part.Wire(pol)
|
||||
pol3.translate(fcvec([0.0, 0.0, obj.height.Value]))
|
||||
return Part.makeLoft([pol, pol2, pol3], True, True)
|
||||
else:
|
||||
beta = obj.beta.Value * np.pi / 180.0
|
||||
pol2 = Part.Wire(pol)
|
||||
pol2.translate(
|
||||
fcvec([0.0, np.tan(beta) * obj.height.Value, obj.height.Value])
|
||||
)
|
||||
return Part.makeLoft([pol, pol2], True)
|
||||
|
||||
def __getstate__(self):
|
||||
return None
|
||||
|
||||
def __setstate__(self, state):
|
||||
return None
|
||||
File diff suppressed because it is too large
Load Diff
283
freecad/gears/hypocycloidgear.py
Normal file
283
freecad/gears/hypocycloidgear.py
Normal file
@@ -0,0 +1,283 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import math
|
||||
|
||||
import numpy as np
|
||||
import scipy as sp
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
from pygears.bevel_tooth import BevelTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import BaseGear, make_bspline_wire
|
||||
|
||||
|
||||
class HypoCycloidGear(BaseGear):
|
||||
|
||||
"""parameters:
|
||||
pressure_angle: pressureangle, 10-30°
|
||||
pitch_angle: cone angle, 0 < pitch_angle < pi/4
|
||||
"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(HypoCycloidGear, self).__init__(obj)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"pin_circle_radius",
|
||||
"gear_parameter",
|
||||
"Pin ball circle radius(overrides Tooth Pitch",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat", "roller_diameter", "gear_parameter", "Roller Diameter"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat", "eccentricity", "gear_parameter", "Eccentricity"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"pressure_angle_lim",
|
||||
"gear_parameter",
|
||||
"Pressure angle limit",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"pressure_angle_offset",
|
||||
"gear_parameter",
|
||||
"Offset in pressure angle",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"teeth_number",
|
||||
"gear_parameter",
|
||||
"Number of teeth in Cam",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"segment_count",
|
||||
"gear_parameter",
|
||||
"Number of points used for spline interpolation",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"hole_radius",
|
||||
"gear_parameter",
|
||||
"Center hole's radius",
|
||||
)
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "show_pins", "Pins", "Create pins in place"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "pin_height", "Pins", "height")
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"center_pins",
|
||||
"Pins",
|
||||
"Center pin Z axis to generated disks",
|
||||
)
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "show_disk0", "Disks", "Show main cam disk"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"show_disk1",
|
||||
"Disks",
|
||||
"Show another reversed cam disk on top",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "disk_height", "Disks", "height")
|
||||
|
||||
obj.pin_circle_radius = 66
|
||||
obj.roller_diameter = 3
|
||||
obj.eccentricity = 1.5
|
||||
obj.pressure_angle_lim = "50.0 deg"
|
||||
obj.pressure_angle_offset = 0.01
|
||||
obj.teeth_number = 42
|
||||
obj.segment_count = 42
|
||||
obj.hole_radius = "30. mm"
|
||||
|
||||
obj.show_pins = True
|
||||
obj.pin_height = "20. mm"
|
||||
obj.center_pins = True
|
||||
|
||||
obj.show_disk0 = True
|
||||
obj.show_disk1 = True
|
||||
obj.disk_height = "10. mm"
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def to_polar(self, x, y):
|
||||
return (x**2 + y**2) ** 0.5, math.atan2(y, x)
|
||||
|
||||
def to_rect(self, r, a):
|
||||
return r * math.cos(a), r * math.sin(a)
|
||||
|
||||
def calcyp(self, p, a, e, n):
|
||||
return math.atan(math.sin(n * a) / (math.cos(n * a) + (n * p) / (e * (n + 1))))
|
||||
|
||||
def calc_x(self, p, d, e, n, a):
|
||||
return (
|
||||
(n * p) * math.cos(a)
|
||||
+ e * math.cos((n + 1) * a)
|
||||
- d / 2 * math.cos(self.calcyp(p, a, e, n) + a)
|
||||
)
|
||||
|
||||
def calc_y(self, p, d, e, n, a):
|
||||
return (
|
||||
(n * p) * math.sin(a)
|
||||
+ e * math.sin((n + 1) * a)
|
||||
- d / 2 * math.sin(self.calcyp(p, a, e, n) + a)
|
||||
)
|
||||
|
||||
def calc_pressure_angle(self, p, d, n, a):
|
||||
ex = 2**0.5
|
||||
r3 = p * n
|
||||
rg = r3 / ex
|
||||
pp = rg * (ex**2 + 1 - 2 * ex * math.cos(a)) ** 0.5 - d / 2
|
||||
return math.asin((r3 * math.cos(a) - rg) / (pp + d / 2)) * 180 / math.pi
|
||||
|
||||
def calc_pressure_limit(self, p, d, e, n, a):
|
||||
ex = 2**0.5
|
||||
r3 = p * n
|
||||
rg = r3 / ex
|
||||
q = (r3**2 + rg**2 - 2 * r3 * rg * math.cos(a)) ** 0.5
|
||||
x = rg - e + (q - d / 2) * (r3 * math.cos(a) - rg) / q
|
||||
y = (q - d / 2) * r3 * math.sin(a) / q
|
||||
return (x**2 + y**2) ** 0.5
|
||||
|
||||
def check_limit(self, x, y, maxrad, minrad, offset):
|
||||
r, a = self.to_polar(x, y)
|
||||
if (r > maxrad) or (r < minrad):
|
||||
r = r - offset
|
||||
x, y = self.to_rect(r, a)
|
||||
return x, y
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
b = fp.pin_circle_radius
|
||||
d = fp.roller_diameter
|
||||
e = fp.eccentricity
|
||||
n = fp.teeth_number
|
||||
p = b / n
|
||||
s = fp.segment_count
|
||||
ang = fp.pressure_angle_lim
|
||||
c = fp.pressure_angle_offset
|
||||
|
||||
q = 2 * math.pi / float(s)
|
||||
|
||||
# Find the pressure angle limit circles
|
||||
minAngle = -1.0
|
||||
maxAngle = -1.0
|
||||
for i in range(0, 180):
|
||||
x = self.calc_pressure_angle(p, d, n, i * math.pi / 180.0)
|
||||
if (x < ang) and (minAngle < 0):
|
||||
minAngle = float(i)
|
||||
if (x < -ang) and (maxAngle < 0):
|
||||
maxAngle = float(i - 1)
|
||||
|
||||
minRadius = self.calc_pressure_limit(p, d, e, n, minAngle * math.pi / 180.0)
|
||||
maxRadius = self.calc_pressure_limit(p, d, e, n, maxAngle * math.pi / 180.0)
|
||||
# unused
|
||||
# Part.Wire(Part.makeCircle(minRadius,App.Vector(-e, 0, 0)))
|
||||
# Part.Wire(Part.makeCircle(maxRadius,App.Vector(-e, 0, 0)))
|
||||
|
||||
App.Console.PrintMessage("Generating cam disk\r\n")
|
||||
# generate the cam profile - note: shifted in -x by eccentricicy amount
|
||||
i = 0
|
||||
x = self.calc_x(p, d, e, n, q * i / float(n))
|
||||
y = self.calc_y(p, d, e, n, q * i / n)
|
||||
x, y = self.check_limit(x, y, maxRadius, minRadius, c)
|
||||
points = [App.Vector(x - e, y, 0)]
|
||||
for i in range(0, s):
|
||||
x = self.calc_x(p, d, e, n, q * (i + 1) / n)
|
||||
y = self.calc_y(p, d, e, n, q * (i + 1) / n)
|
||||
x, y = self.check_limit(x, y, maxRadius, minRadius, c)
|
||||
points.append([x - e, y, 0])
|
||||
|
||||
wi = make_bspline_wire([points])
|
||||
wires = []
|
||||
mat = App.Matrix()
|
||||
mat.move(App.Vector(e, 0.0, 0.0))
|
||||
mat.rotateZ(2 * np.pi / n)
|
||||
mat.move(App.Vector(-e, 0.0, 0.0))
|
||||
for _ in range(n):
|
||||
wi = wi.transformGeometry(mat)
|
||||
wires.append(wi)
|
||||
|
||||
cam = Part.Face(Part.Wire(wires))
|
||||
# add a circle in the center of the cam
|
||||
if fp.hole_radius.Value:
|
||||
centerCircle = Part.Face(
|
||||
Part.Wire(Part.makeCircle(fp.hole_radius.Value, App.Vector(-e, 0, 0)))
|
||||
)
|
||||
cam = cam.cut(centerCircle)
|
||||
|
||||
to_be_fused = []
|
||||
if fp.show_disk0 == True:
|
||||
if fp.disk_height.Value == 0:
|
||||
to_be_fused.append(cam)
|
||||
else:
|
||||
to_be_fused.append(cam.extrude(App.Vector(0, 0, fp.disk_height.Value)))
|
||||
|
||||
# secondary cam disk
|
||||
if fp.show_disk1 == True:
|
||||
App.Console.PrintMessage("Generating secondary cam disk\r\n")
|
||||
second_cam = cam.copy()
|
||||
mat = App.Matrix()
|
||||
mat.rotateZ(np.pi)
|
||||
mat.move(App.Vector(-e, 0, 0))
|
||||
if n % 2 == 0:
|
||||
mat.rotateZ(np.pi / n)
|
||||
mat.move(App.Vector(e, 0, 0))
|
||||
second_cam = second_cam.transformGeometry(mat)
|
||||
if fp.disk_height.Value == 0:
|
||||
to_be_fused.append(second_cam)
|
||||
else:
|
||||
to_be_fused.append(
|
||||
second_cam.extrude(App.Vector(0, 0, -fp.disk_height.Value))
|
||||
)
|
||||
|
||||
# pins
|
||||
if fp.show_pins == True:
|
||||
App.Console.PrintMessage("Generating pins\r\n")
|
||||
pins = []
|
||||
for i in range(0, n + 1):
|
||||
x = p * n * math.cos(2 * math.pi / (n + 1) * i)
|
||||
y = p * n * math.sin(2 * math.pi / (n + 1) * i)
|
||||
pins.append(Part.Wire(Part.makeCircle(d / 2, App.Vector(x, y, 0))))
|
||||
|
||||
pins = Part.Face(pins)
|
||||
|
||||
z_offset = -fp.pin_height.Value / 2
|
||||
if fp.center_pins == True:
|
||||
if fp.show_disk0 == True and fp.show_disk1 == False:
|
||||
z_offset += fp.disk_height.Value / 2
|
||||
elif fp.show_disk0 == False and fp.show_disk1 == True:
|
||||
z_offset += -fp.disk_height.Value / 2
|
||||
# extrude
|
||||
if z_offset != 0:
|
||||
pins.translate(App.Vector(0, 0, z_offset))
|
||||
if fp.pin_height != 0:
|
||||
pins = pins.extrude(App.Vector(0, 0, fp.pin_height.Value))
|
||||
|
||||
to_be_fused.append(pins)
|
||||
|
||||
if to_be_fused:
|
||||
return Part.makeCompound(to_be_fused)
|
||||
404
freecad/gears/icons/timinggear_t.svg
Normal file
404
freecad/gears/icons/timinggear_t.svg
Normal file
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|
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xlink:href="#linearGradient9347"
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inkscape:collect="always" />
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<rdf:RDF>
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<cc:Work
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rdf:about="">
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<dc:format>image/svg+xml</dc:format>
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<dc:type
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rdf:resource="http://purl.org/dc/dcmitype/StillImage" />
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</cc:Work>
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</rdf:RDF>
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inkscape:groupmode="layer"
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inkscape:label="Layer 1"
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style="fill:#dea600;fill-opacity:0.815686;stroke:#000000;stroke-width:1.00157;stroke-opacity:0.715356"
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id="path1213" />
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</svg>
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|
After Width: | Height: | Size: 13 KiB |
@@ -17,24 +17,86 @@
|
||||
# ***************************************************************************
|
||||
|
||||
import os
|
||||
import sys
|
||||
import FreeCADGui as Gui
|
||||
import FreeCAD as App
|
||||
|
||||
__dirname__ = os.path.dirname(__file__)
|
||||
|
||||
try:
|
||||
from FreeCADGui import Workbench
|
||||
except ImportError as e:
|
||||
App.Console.PrintWarning(
|
||||
"you are using the GearWorkbench with an old version of FreeCAD (<0.16)")
|
||||
"you are using the GearWorkbench with an old version of FreeCAD (<0.16)"
|
||||
)
|
||||
App.Console.PrintWarning(
|
||||
"the class Workbench is loaded, although not imported: magic")
|
||||
"the class Workbench is loaded, although not imported: magic"
|
||||
)
|
||||
|
||||
|
||||
if sys.version_info[0] == 3 and sys.version_info[1] >= 11:
|
||||
# only works with 0.21.2 and above
|
||||
|
||||
FC_MAJOR_VER_REQUIRED = 0
|
||||
FC_MINOR_VER_REQUIRED = 21
|
||||
FC_PATCH_VER_REQUIRED = 2
|
||||
FC_COMMIT_REQUIRED = 33772
|
||||
|
||||
# Check FreeCAD version
|
||||
App.Console.PrintLog("Checking FreeCAD version\n")
|
||||
ver = App.Version()
|
||||
major_ver = int(ver[0])
|
||||
minor_vers = ver[1].split(".")
|
||||
minor_ver = int(minor_vers[0])
|
||||
if minor_vers[1:] and minor_vers[1]:
|
||||
patch_ver = int(minor_vers[1])
|
||||
else:
|
||||
patch_ver = 0
|
||||
gitver = ver[2].split()
|
||||
if gitver:
|
||||
gitver = gitver[0]
|
||||
if gitver and gitver != "Unknown":
|
||||
gitver = int(gitver)
|
||||
else:
|
||||
# If we don't have the git version, assume it's OK.
|
||||
gitver = FC_COMMIT_REQUIRED
|
||||
|
||||
if major_ver < FC_MAJOR_VER_REQUIRED or (
|
||||
major_ver == FC_MAJOR_VER_REQUIRED
|
||||
and (
|
||||
minor_ver < FC_MINOR_VER_REQUIRED
|
||||
or (
|
||||
minor_ver == FC_MINOR_VER_REQUIRED
|
||||
and (
|
||||
patch_ver < FC_PATCH_VER_REQUIRED
|
||||
or (
|
||||
patch_ver == FC_PATCH_VER_REQUIRED
|
||||
and gitver < FC_COMMIT_REQUIRED
|
||||
)
|
||||
)
|
||||
)
|
||||
)
|
||||
):
|
||||
App.Console.PrintWarning(
|
||||
"FreeCAD version (currently {}.{}.{} ({})) must be at least {}.{}.{} ({}) in order to work with Python 3.11 and above\n".format(
|
||||
int(ver[0]),
|
||||
minor_ver,
|
||||
patch_ver,
|
||||
gitver,
|
||||
FC_MAJOR_VER_REQUIRED,
|
||||
FC_MINOR_VER_REQUIRED,
|
||||
FC_PATCH_VER_REQUIRED,
|
||||
FC_COMMIT_REQUIRED,
|
||||
)
|
||||
)
|
||||
|
||||
|
||||
class GearWorkbench(Workbench):
|
||||
"""glider workbench"""
|
||||
"""A freecad workbench aiming at gear design"""
|
||||
|
||||
MenuText = "Gear"
|
||||
ToolTip = "Gear Workbench"
|
||||
Icon = os.path.join(__dirname__, 'icons', 'gearworkbench.svg')
|
||||
Icon = os.path.join(__dirname__, "icons", "gearworkbench.svg")
|
||||
commands = [
|
||||
"CreateInvoluteGear",
|
||||
"CreateInternalInvoluteGear",
|
||||
@@ -44,36 +106,48 @@ class GearWorkbench(Workbench):
|
||||
"CreateBevelGear",
|
||||
"CreateCrownGear",
|
||||
"CreateWormGear",
|
||||
"CreateTimingGearT",
|
||||
"CreateTimingGear",
|
||||
"CreateLanternGear",
|
||||
"CreateHypoCycloidGear",
|
||||
"CreateGearConnector"]
|
||||
"CreateGearConnector",
|
||||
]
|
||||
|
||||
def GetClassName(self):
|
||||
return "Gui::PythonWorkbench"
|
||||
|
||||
def Initialize(self):
|
||||
from .commands import CreateCycloidGear, CreateInvoluteGear, CreateInternalInvoluteGear
|
||||
from .commands import CreateBevelGear, CreateInvoluteRack, CreateCrownGear
|
||||
from .commands import CreateWormGear, CreateTimingGear, CreateLanternGear
|
||||
from .commands import CreateHypoCycloidGear, CreateCycloidRack
|
||||
from .commands import CreateGearConnector
|
||||
from .commands import (
|
||||
CreateCycloidGear,
|
||||
CreateInvoluteGear,
|
||||
CreateInternalInvoluteGear,
|
||||
CreateBevelGear,
|
||||
CreateInvoluteRack,
|
||||
CreateCrownGear,
|
||||
CreateWormGear,
|
||||
CreateTimingGearT,
|
||||
CreateTimingGear,
|
||||
CreateLanternGear,
|
||||
CreateHypoCycloidGear,
|
||||
CreateCycloidRack,
|
||||
CreateGearConnector,
|
||||
)
|
||||
|
||||
self.appendToolbar("Gear", self.commands)
|
||||
self.appendMenu("Gear", self.commands)
|
||||
# Gui.addIconPath(App.getHomePath()+"Mod/gear/icons/")
|
||||
Gui.addCommand('CreateInvoluteGear', CreateInvoluteGear())
|
||||
Gui.addCommand('CreateInternalInvoluteGear', CreateInternalInvoluteGear())
|
||||
Gui.addCommand('CreateCycloidGear', CreateCycloidGear())
|
||||
Gui.addCommand('CreateCycloidRack', CreateCycloidRack())
|
||||
Gui.addCommand('CreateBevelGear', CreateBevelGear())
|
||||
Gui.addCommand('CreateInvoluteRack', CreateInvoluteRack())
|
||||
Gui.addCommand('CreateCrownGear', CreateCrownGear())
|
||||
Gui.addCommand('CreateWormGear', CreateWormGear())
|
||||
Gui.addCommand('CreateTimingGear', CreateTimingGear())
|
||||
Gui.addCommand('CreateLanternGear', CreateLanternGear())
|
||||
Gui.addCommand('CreateHypoCycloidGear', CreateHypoCycloidGear())
|
||||
Gui.addCommand('CreateGearConnector', CreateGearConnector())
|
||||
Gui.addCommand("CreateInvoluteGear", CreateInvoluteGear())
|
||||
Gui.addCommand("CreateInternalInvoluteGear", CreateInternalInvoluteGear())
|
||||
Gui.addCommand("CreateCycloidGear", CreateCycloidGear())
|
||||
Gui.addCommand("CreateCycloidRack", CreateCycloidRack())
|
||||
Gui.addCommand("CreateBevelGear", CreateBevelGear())
|
||||
Gui.addCommand("CreateInvoluteRack", CreateInvoluteRack())
|
||||
Gui.addCommand("CreateCrownGear", CreateCrownGear())
|
||||
Gui.addCommand("CreateWormGear", CreateWormGear())
|
||||
Gui.addCommand("CreateTimingGearT", CreateTimingGearT())
|
||||
Gui.addCommand("CreateTimingGear", CreateTimingGear())
|
||||
Gui.addCommand("CreateLanternGear", CreateLanternGear())
|
||||
Gui.addCommand("CreateHypoCycloidGear", CreateHypoCycloidGear())
|
||||
Gui.addCommand("CreateGearConnector", CreateGearConnector())
|
||||
|
||||
def Activated(self):
|
||||
pass
|
||||
|
||||
248
freecad/gears/internalinvolutegear.py
Normal file
248
freecad/gears/internalinvolutegear.py
Normal file
@@ -0,0 +1,248 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.involute_tooth import InvoluteTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import (
|
||||
BaseGear,
|
||||
points_to_wire,
|
||||
insert_fillet,
|
||||
helicalextrusion,
|
||||
rotate_tooth,
|
||||
)
|
||||
|
||||
|
||||
class InternalInvoluteGear(BaseGear):
|
||||
"""FreeCAD internal involute gear
|
||||
|
||||
Using the same tooth as the external, just turning it inside-out:
|
||||
addedum becomes dedendum, clearance becomes head, negate the backslash, ...
|
||||
"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(InternalInvoluteGear, self).__init__(obj)
|
||||
self.involute_tooth = InvoluteTooth()
|
||||
obj.addProperty("App::PropertyBool", "simple", "precision", "simple")
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"module",
|
||||
"base",
|
||||
"normal module if properties_from_tool=True, \
|
||||
else it's the transverse module.",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "thickness", "base", "thickness")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"numpoints",
|
||||
"accuracy",
|
||||
"number of points for spline",
|
||||
)
|
||||
obj.addProperty("App::PropertyPythonObject", "gear", "base", "test")
|
||||
|
||||
self.add_involute_properties(obj)
|
||||
self.add_tolerance_properties(obj)
|
||||
self.add_fillet_properties(obj)
|
||||
self.add_computed_properties(obj)
|
||||
self.add_limiting_diameter_properties(obj)
|
||||
self.add_helical_properties(obj)
|
||||
|
||||
obj.gear = self.involute_tooth
|
||||
obj.simple = False
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.shift = 0.0
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.beta = "0. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.thickness = "5 mm"
|
||||
obj.clearance = 0.25
|
||||
obj.head = -0.4 # using head=0 and shift=0.5 may be better, but makes placeing the pinion less intuitive
|
||||
obj.numpoints = 6
|
||||
obj.double_helix = False
|
||||
obj.backlash = "0.00 mm"
|
||||
obj.reversed_backlash = False
|
||||
obj.properties_from_tool = False
|
||||
obj.head_fillet = 0
|
||||
obj.root_fillet = 0
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def add_limiting_diameter_properties(self, obj):
|
||||
obj.addProperty("App::PropertyLength", "da", "computed", "inside diameter", 1)
|
||||
obj.addProperty("App::PropertyLength", "df", "computed", "root diameter", 1)
|
||||
|
||||
def add_computed_properties(self, obj):
|
||||
obj.addProperty("App::PropertyLength", "dw", "computed", "The pitch diameter.")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angular_backlash",
|
||||
"computed",
|
||||
"The angle by which this gear can turn without moving the mating gear.",
|
||||
)
|
||||
obj.setExpression(
|
||||
"angular_backlash", "backlash / dw * 360° / pi"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"angular_backlash", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "transverse_pitch", "computed", "transverse_pitch", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "outside_diameter", "computed", "Outside diameter", 1
|
||||
)
|
||||
|
||||
def add_fillet_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-head, radius = head_fillet x module",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"root_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-root, radius = root_fillet x module",
|
||||
)
|
||||
|
||||
def add_tolerance_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"backlash",
|
||||
"tolerance",
|
||||
"The arc length on the pitch circle by which the tooth thicknes is reduced.",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "reversed_backlash", "tolerance", "backlash direction"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head_value * modul_value = additional length of head",
|
||||
)
|
||||
obj.addProperty("App::PropertyFloat", "clearance", "tolerance", "clearance")
|
||||
|
||||
def add_involute_properties(self, obj):
|
||||
obj.addProperty("App::PropertyFloat", "shift", "involute", "shift")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "pressure_angle", "involute", "pressure angle"
|
||||
)
|
||||
|
||||
def add_helical_properties(self, obj):
|
||||
obj.addProperty("App::PropertyAngle", "beta", "helical", "beta ")
|
||||
obj.addProperty("App::PropertyBool", "double_helix", "helical", "double helix")
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"properties_from_tool",
|
||||
"helical",
|
||||
"if beta is given and properties_from_tool is enabled, \
|
||||
gear parameters are internally recomputed for the rotated gear",
|
||||
)
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
fp.gear.double_helix = fp.double_helix
|
||||
fp.gear.m_n = fp.module.Value
|
||||
fp.gear.z = fp.teeth
|
||||
fp.gear.undercut = False # no undercut for internal gears
|
||||
fp.gear.shift = fp.shift
|
||||
fp.gear.pressure_angle = fp.pressure_angle.Value * np.pi / 180.0
|
||||
fp.gear.beta = fp.beta.Value * np.pi / 180
|
||||
fp.gear.clearance = fp.head # swap head and clearance to become "internal"
|
||||
fp.gear.backlash = (
|
||||
fp.backlash.Value * (fp.reversed_backlash - 0.5) * 2.0
|
||||
) # negate "reversed_backslash", for "internal"
|
||||
fp.gear.head = fp.clearance # swap head and clearance to become "internal"
|
||||
fp.gear.properties_from_tool = fp.properties_from_tool
|
||||
fp.gear._update()
|
||||
|
||||
fp.dw = "{}mm".format(fp.gear.dw)
|
||||
|
||||
# computed properties
|
||||
fp.transverse_pitch = "{}mm".format(fp.gear.pitch)
|
||||
fp.outside_diameter = fp.dw + 2 * fp.thickness
|
||||
# checksbackwardcompatibility:
|
||||
if not "da" in fp.PropertiesList:
|
||||
self.add_limiting_diameter_properties(fp)
|
||||
fp.da = "{}mm".format(fp.gear.df) # swap addednum and dedendum for "internal"
|
||||
fp.df = "{}mm".format(fp.gear.da) # swap addednum and dedendum for "internal"
|
||||
|
||||
outer_circle = Part.Wire(Part.makeCircle(fp.outside_diameter / 2.0))
|
||||
outer_circle.reverse()
|
||||
if not fp.simple:
|
||||
# head-fillet:
|
||||
pts = fp.gear.points(num=fp.numpoints)
|
||||
rot = rotation(-fp.gear.phipart)
|
||||
rotated_pts = list(map(rot, pts))
|
||||
pts.append([pts[-1][-1], rotated_pts[0][0]])
|
||||
pts += rotated_pts
|
||||
tooth = points_to_wire(pts)
|
||||
r_head = float(fp.root_fillet * fp.module) # reversing head
|
||||
r_root = float(fp.head_fillet * fp.module) # and foot
|
||||
edges = tooth.Edges
|
||||
if len(tooth.Edges) == 11:
|
||||
pos_head = [1, 3, 9]
|
||||
pos_root = [6, 8]
|
||||
edge_range = [2, 12]
|
||||
else:
|
||||
pos_head = [0, 2, 6]
|
||||
pos_root = [4, 6]
|
||||
edge_range = [1, 9]
|
||||
|
||||
for pos in pos_head:
|
||||
edges = insert_fillet(edges, pos, r_head)
|
||||
|
||||
for pos in pos_root:
|
||||
try:
|
||||
edges = insert_fillet(edges, pos, r_root)
|
||||
except RuntimeError:
|
||||
edges.pop(8)
|
||||
edges.pop(6)
|
||||
edge_range = [2, 10]
|
||||
pos_root = [5, 7]
|
||||
for pos in pos_root:
|
||||
edges = insert_fillet(edges, pos, r_root)
|
||||
break
|
||||
edges = edges[edge_range[0] : edge_range[1]]
|
||||
edges = [e for e in edges if e is not None]
|
||||
|
||||
tooth = Part.Wire(edges)
|
||||
profile = rotate_tooth(tooth, fp.teeth)
|
||||
if fp.height.Value == 0:
|
||||
return Part.makeCompound([outer_circle, profile])
|
||||
base = Part.Face([outer_circle, profile])
|
||||
if fp.beta.Value == 0:
|
||||
return base.extrude(App.Vector(0, 0, fp.height.Value))
|
||||
else:
|
||||
twist_angle = fp.height.Value * np.tan(fp.gear.beta) * 2 / fp.gear.d
|
||||
return helicalextrusion(
|
||||
base, fp.height.Value, twist_angle, fp.double_helix
|
||||
)
|
||||
else:
|
||||
inner_circle = Part.Wire(Part.makeCircle(fp.dw / 2.0))
|
||||
inner_circle.reverse()
|
||||
base = Part.Face([outer_circle, inner_circle])
|
||||
return base.extrude(App.Vector(0, 0, fp.height.Value))
|
||||
264
freecad/gears/involutegear.py
Normal file
264
freecad/gears/involutegear.py
Normal file
@@ -0,0 +1,264 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.involute_tooth import InvoluteTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import (
|
||||
BaseGear,
|
||||
points_to_wire,
|
||||
insert_fillet,
|
||||
helicalextrusion,
|
||||
rotate_tooth,
|
||||
)
|
||||
|
||||
|
||||
class InvoluteGear(BaseGear):
|
||||
|
||||
"""FreeCAD gear"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(InvoluteGear, self).__init__(obj)
|
||||
self.involute_tooth = InvoluteTooth()
|
||||
|
||||
obj.addProperty(
|
||||
"App::PropertyPythonObject", "gear", "base", "python gear object"
|
||||
)
|
||||
|
||||
self.add_gear_properties(obj)
|
||||
self.add_fillet_properties(obj)
|
||||
self.add_helical_properties(obj)
|
||||
self.add_computed_properties(obj)
|
||||
self.add_tolerance_properties(obj)
|
||||
self.add_accuracy_properties(obj)
|
||||
|
||||
obj.gear = self.involute_tooth
|
||||
obj.simple = False
|
||||
obj.undercut = False
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.shift = 0.0
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.beta = "0. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.clearance = 0.25
|
||||
obj.head = 0.0
|
||||
obj.numpoints = 6
|
||||
obj.double_helix = False
|
||||
obj.backlash = "0.00 mm"
|
||||
obj.reversed_backlash = False
|
||||
obj.properties_from_tool = False
|
||||
obj.head_fillet = 0
|
||||
obj.root_fillet = 0
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
self.compute_traverse_properties(obj)
|
||||
|
||||
def add_gear_properties(self, obj):
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"module",
|
||||
"base",
|
||||
"normal module if properties_from_tool=True, \
|
||||
else it's the transverse module.",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "pressure_angle", "involute", "pressure angle"
|
||||
)
|
||||
obj.addProperty("App::PropertyFloat", "shift", "involute", "shift")
|
||||
|
||||
def add_fillet_properties(self, obj):
|
||||
obj.addProperty("App::PropertyBool", "undercut", "fillets", "undercut")
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-head, radius = head_fillet x module",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"root_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-root, radius = root_fillet x module",
|
||||
)
|
||||
|
||||
def add_helical_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"properties_from_tool",
|
||||
"helical",
|
||||
"if beta is given and properties_from_tool is enabled, \
|
||||
gear parameters are internally recomputed for the rotated gear",
|
||||
)
|
||||
obj.addProperty("App::PropertyAngle", "beta", "helical", "beta ")
|
||||
obj.addProperty("App::PropertyBool", "double_helix", "helical", "double helix")
|
||||
|
||||
def add_computed_properties(self, obj):
|
||||
obj.addProperty("App::PropertyLength", "da", "computed", "outside diameter", 1)
|
||||
obj.addProperty("App::PropertyLength", "df", "computed", "root diameter", 1)
|
||||
self.add_traverse_module_property(obj)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "dw", "computed", "The pitch diameter.", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle",
|
||||
"angular_backlash",
|
||||
"computed",
|
||||
"The angle by which this gear can turn without moving the mating gear.",
|
||||
)
|
||||
obj.setExpression(
|
||||
"angular_backlash", "backlash / dw * 360° / pi"
|
||||
) # calculate via expression to ease usage for placement
|
||||
obj.setEditorMode(
|
||||
"angular_backlash", 1
|
||||
) # set read-only after setting the expression, else it won't be visible. bug?
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "transverse_pitch", "computed", "transverse_pitch", 1
|
||||
)
|
||||
|
||||
def add_tolerance_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"backlash",
|
||||
"tolerance",
|
||||
"The arc length on the pitch circle by which the tooth thicknes is reduced.",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "reversed_backlash", "tolerance", "backlash direction"
|
||||
)
|
||||
obj.addProperty("App::PropertyFloat", "clearance", "tolerance", "clearance")
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head_value * modul_value = additional length of head",
|
||||
)
|
||||
|
||||
def add_accuracy_properties(self, obj):
|
||||
obj.addProperty("App::PropertyBool", "simple", "accuracy", "simple")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"numpoints",
|
||||
"accuracy",
|
||||
"number of points for spline",
|
||||
)
|
||||
|
||||
def add_traverse_module_property(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"traverse_module",
|
||||
"computed",
|
||||
"traverse module of the generated gear",
|
||||
1,
|
||||
)
|
||||
|
||||
def compute_traverse_properties(self, obj):
|
||||
# traverse_module added recently, if old freecad doc is loaded without it, it will not exist when generate_gear_shape() is called
|
||||
if not hasattr(obj, "traverse_module"):
|
||||
self.add_traverse_module_property(obj)
|
||||
if obj.properties_from_tool:
|
||||
obj.traverse_module = obj.module / np.cos(obj.gear.beta)
|
||||
else:
|
||||
obj.traverse_module = obj.module
|
||||
|
||||
obj.transverse_pitch = "{}mm".format(obj.gear.pitch)
|
||||
obj.da = "{}mm".format(obj.gear.da)
|
||||
obj.df = "{}mm".format(obj.gear.df)
|
||||
obj.dw = "{}mm".format(obj.gear.dw)
|
||||
|
||||
def generate_gear_shape(self, obj):
|
||||
obj.gear.double_helix = obj.double_helix
|
||||
obj.gear.m_n = obj.module.Value
|
||||
obj.gear.z = obj.teeth
|
||||
obj.gear.undercut = obj.undercut
|
||||
obj.gear.shift = obj.shift
|
||||
obj.gear.pressure_angle = obj.pressure_angle.Value * np.pi / 180.0
|
||||
obj.gear.beta = obj.beta.Value * np.pi / 180
|
||||
obj.gear.clearance = obj.clearance
|
||||
obj.gear.backlash = obj.backlash.Value * (-obj.reversed_backlash + 0.5) * 2.0
|
||||
obj.gear.head = obj.head
|
||||
obj.gear.properties_from_tool = obj.properties_from_tool
|
||||
|
||||
obj.gear._update()
|
||||
self.compute_traverse_properties(obj)
|
||||
|
||||
if not obj.simple:
|
||||
pts = obj.gear.points(num=obj.numpoints)
|
||||
rot = rotation(-obj.gear.phipart)
|
||||
rotated_pts = list(map(rot, pts))
|
||||
pts.append([pts[-1][-1], rotated_pts[0][0]])
|
||||
pts += rotated_pts
|
||||
tooth = points_to_wire(pts)
|
||||
edges = tooth.Edges
|
||||
|
||||
# head-fillet:
|
||||
r_head = float(obj.head_fillet * obj.module)
|
||||
r_root = float(obj.root_fillet * obj.module)
|
||||
if obj.undercut and r_root != 0.0:
|
||||
r_root = 0.0
|
||||
App.Console.PrintWarning(
|
||||
"root fillet is not allowed if undercut is computed"
|
||||
)
|
||||
if len(tooth.Edges) == 11:
|
||||
pos_head = [1, 3, 9]
|
||||
pos_root = [6, 8]
|
||||
edge_range = [2, 12]
|
||||
else:
|
||||
pos_head = [0, 2, 6]
|
||||
pos_root = [4, 6]
|
||||
edge_range = [1, 9]
|
||||
|
||||
for pos in pos_head:
|
||||
edges = insert_fillet(edges, pos, r_head)
|
||||
|
||||
for pos in pos_root:
|
||||
try:
|
||||
edges = insert_fillet(edges, pos, r_root)
|
||||
except RuntimeError:
|
||||
edges.pop(8)
|
||||
edges.pop(6)
|
||||
edge_range = [2, 10]
|
||||
pos_root = [5, 7]
|
||||
for pos in pos_root:
|
||||
edges = insert_fillet(edges, pos, r_root)
|
||||
break
|
||||
edges = edges[edge_range[0] : edge_range[1]]
|
||||
edges = [e for e in edges if e is not None]
|
||||
|
||||
tooth = Part.Wire(edges)
|
||||
profile = rotate_tooth(tooth, obj.teeth)
|
||||
|
||||
if obj.height.Value == 0:
|
||||
return profile
|
||||
base = Part.Face(profile)
|
||||
if obj.beta.Value == 0:
|
||||
return base.extrude(App.Vector(0, 0, obj.height.Value))
|
||||
else:
|
||||
twist_angle = obj.height.Value * np.tan(obj.gear.beta) * 2 / obj.gear.d
|
||||
return helicalextrusion(
|
||||
base, obj.height.Value, twist_angle, obj.double_helix
|
||||
)
|
||||
else:
|
||||
rw = obj.gear.dw / 2
|
||||
return Part.makeCylinder(rw, obj.height.Value)
|
||||
239
freecad/gears/involutegearrack.py
Normal file
239
freecad/gears/involutegearrack.py
Normal file
@@ -0,0 +1,239 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.involute_tooth import InvoluteRack
|
||||
|
||||
from .basegear import BaseGear, fcvec, points_to_wire, insert_fillet
|
||||
|
||||
|
||||
class InvoluteGearRack(BaseGear):
|
||||
|
||||
"""FreeCAD gear rack"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(InvoluteGearRack, self).__init__(obj)
|
||||
self.involute_rack = InvoluteRack()
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty("App::PropertyLength", "thickness", "base", "thickness")
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"simplified",
|
||||
"precision",
|
||||
"if enabled the rack is drawn with a constant number of \
|
||||
teeth to avoid topologic renaming.",
|
||||
)
|
||||
obj.addProperty("App::PropertyPythonObject", "rack", "base", "test")
|
||||
|
||||
self.add_helical_properties(obj)
|
||||
self.add_computed_properties(obj)
|
||||
self.add_tolerance_properties(obj)
|
||||
self.add_involute_properties(obj)
|
||||
self.add_fillet_properties(obj)
|
||||
obj.rack = self.involute_rack
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.thickness = "5 mm"
|
||||
obj.beta = "0. deg"
|
||||
obj.clearance = 0.25
|
||||
obj.head = 0.0
|
||||
obj.properties_from_tool = False
|
||||
obj.add_endings = True
|
||||
obj.simplified = False
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def add_helical_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"properties_from_tool",
|
||||
"helical",
|
||||
"if beta is given and properties_from_tool is enabled, \
|
||||
gear parameters are internally recomputed for the rotated gear",
|
||||
)
|
||||
obj.addProperty("App::PropertyAngle", "beta", "helical", "beta ")
|
||||
obj.addProperty("App::PropertyBool", "double_helix", "helical", "double helix")
|
||||
|
||||
def add_computed_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"transverse_pitch",
|
||||
"computed",
|
||||
"pitch in the transverse plane",
|
||||
1,
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool",
|
||||
"add_endings",
|
||||
"base",
|
||||
"if enabled the total length of the rack is teeth x pitch, \
|
||||
otherwise the rack starts with a tooth-flank",
|
||||
)
|
||||
|
||||
def add_tolerance_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head * module = additional length of head",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"clearance",
|
||||
"tolerance",
|
||||
"clearance * module = additional length of root",
|
||||
)
|
||||
|
||||
def add_involute_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "pressure_angle", "involute", "pressure angle"
|
||||
)
|
||||
|
||||
def add_fillet_properties(self, obj):
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-head, radius = head_fillet x module",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"root_fillet",
|
||||
"fillets",
|
||||
"a fillet for the tooth-root, radius = root_fillet x module",
|
||||
)
|
||||
|
||||
def generate_gear_shape(self, obj):
|
||||
obj.rack.m = obj.module.Value
|
||||
obj.rack.z = obj.teeth
|
||||
obj.rack.pressure_angle = obj.pressure_angle.Value * np.pi / 180.0
|
||||
obj.rack.thickness = obj.thickness.Value
|
||||
obj.rack.beta = obj.beta.Value * np.pi / 180.0
|
||||
obj.rack.head = obj.head
|
||||
# checksbackwardcompatibility:
|
||||
if "clearance" in obj.PropertiesList:
|
||||
obj.rack.clearance = obj.clearance
|
||||
if "properties_from_tool" in obj.PropertiesList:
|
||||
obj.rack.properties_from_tool = obj.properties_from_tool
|
||||
if "add_endings" in obj.PropertiesList:
|
||||
obj.rack.add_endings = obj.add_endings
|
||||
if "simplified" in obj.PropertiesList:
|
||||
obj.rack.simplified = obj.simplified
|
||||
obj.rack._update()
|
||||
m, m_n, pitch, pressure_angle_t = obj.rack.compute_properties()
|
||||
obj.transverse_pitch = "{} mm".format(pitch)
|
||||
t = obj.thickness.Value
|
||||
c = obj.clearance
|
||||
h = obj.head
|
||||
alpha = obj.pressure_angle.Value * np.pi / 180.0
|
||||
head_fillet = obj.head_fillet
|
||||
root_fillet = obj.root_fillet
|
||||
x1 = -m * np.pi / 2
|
||||
y1 = -m * (1 + c)
|
||||
y2 = y1
|
||||
x2 = -m * np.pi / 4 + y2 * np.tan(alpha)
|
||||
y3 = m * (1 + h)
|
||||
x3 = -m * np.pi / 4 + y3 * np.tan(alpha)
|
||||
x4 = -x3
|
||||
x5 = -x2
|
||||
x6 = -x1
|
||||
y4 = y3
|
||||
y5 = y2
|
||||
y6 = y1
|
||||
p1 = np.array([y1, x1])
|
||||
p2 = np.array([y2, x2])
|
||||
p3 = np.array([y3, x3])
|
||||
p4 = np.array([y4, x4])
|
||||
p5 = np.array([y5, x5])
|
||||
p6 = np.array([y6, x6])
|
||||
line1 = [p1, p2]
|
||||
line2 = [p2, p3]
|
||||
line3 = [p3, p4]
|
||||
line4 = [p4, p5]
|
||||
line5 = [p5, p6]
|
||||
tooth = Part.Wire(points_to_wire([line1, line2, line3, line4, line5]))
|
||||
|
||||
edges = tooth.Edges
|
||||
edges = insert_fillet(edges, 0, m * root_fillet)
|
||||
edges = insert_fillet(edges, 2, m * head_fillet)
|
||||
edges = insert_fillet(edges, 4, m * head_fillet)
|
||||
edges = insert_fillet(edges, 6, m * root_fillet)
|
||||
|
||||
tooth_edges = [e for e in edges if e is not None]
|
||||
p_end = np.array(tooth_edges[-2].lastVertex().Point[:-1])
|
||||
p_start = np.array(tooth_edges[1].firstVertex().Point[:-1])
|
||||
p_start += np.array([0, np.pi * m])
|
||||
edge = points_to_wire([[p_end, p_start]]).Edges
|
||||
tooth = Part.Wire(tooth_edges[1:-1] + edge)
|
||||
teeth = [tooth]
|
||||
|
||||
for i in range(obj.teeth - 1):
|
||||
tooth = tooth.copy()
|
||||
tooth.translate(App.Vector(0, np.pi * m, 0))
|
||||
teeth.append(tooth)
|
||||
|
||||
teeth[-1] = Part.Wire(teeth[-1].Edges[:-1])
|
||||
|
||||
if obj.add_endings:
|
||||
teeth = [Part.Wire(tooth_edges[0])] + teeth
|
||||
last_edge = tooth_edges[-1]
|
||||
last_edge.translate(App.Vector(0, np.pi * m * (obj.teeth - 1), 0))
|
||||
teeth = teeth + [Part.Wire(last_edge)]
|
||||
|
||||
p_start = np.array(teeth[0].Edges[0].firstVertex().Point[:-1])
|
||||
p_end = np.array(teeth[-1].Edges[-1].lastVertex().Point[:-1])
|
||||
p_start_1 = p_start - np.array([obj.thickness.Value, 0.0])
|
||||
p_end_1 = p_end - np.array([obj.thickness.Value, 0.0])
|
||||
|
||||
line6 = [p_start, p_start_1]
|
||||
line7 = [p_start_1, p_end_1]
|
||||
line8 = [p_end_1, p_end]
|
||||
|
||||
bottom = points_to_wire([line6, line7, line8])
|
||||
|
||||
pol = Part.Wire([bottom] + teeth)
|
||||
|
||||
if obj.height.Value == 0:
|
||||
return pol
|
||||
elif obj.beta.Value == 0:
|
||||
face = Part.Face(Part.Wire(pol))
|
||||
return face.extrude(fcvec([0.0, 0.0, obj.height.Value]))
|
||||
elif obj.double_helix:
|
||||
beta = obj.beta.Value * np.pi / 180.0
|
||||
pol2 = Part.Wire(pol)
|
||||
pol2.translate(
|
||||
fcvec([0.0, np.tan(beta) * obj.height.Value / 2, obj.height.Value / 2])
|
||||
)
|
||||
pol3 = Part.Wire(pol)
|
||||
pol3.translate(fcvec([0.0, 0.0, obj.height.Value]))
|
||||
return Part.makeLoft([pol, pol2, pol3], True, True)
|
||||
else:
|
||||
beta = obj.beta.Value * np.pi / 180.0
|
||||
pol2 = Part.Wire(pol)
|
||||
pol2.translate(
|
||||
fcvec([0.0, np.tan(beta) * obj.height.Value, obj.height.Value])
|
||||
)
|
||||
return Part.makeLoft([pol, pol2], True)
|
||||
133
freecad/gears/lanterngear.py
Normal file
133
freecad/gears/lanterngear.py
Normal file
@@ -0,0 +1,133 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
import scipy as sp
|
||||
|
||||
from pygears.bevel_tooth import BevelTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import BaseGear, fcvec, part_arc_from_points_and_center
|
||||
|
||||
|
||||
class LanternGear(BaseGear):
|
||||
def __init__(self, obj):
|
||||
super(LanternGear, self).__init__(obj)
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger", "teeth", "gear_parameter", "number of teeth"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"bolt_radius",
|
||||
"base",
|
||||
"the bolt radius of the rack/chain",
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty(
|
||||
"App::PropertyInteger",
|
||||
"num_profiles",
|
||||
"accuracy",
|
||||
"number of profiles used for loft",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head * module = additional length of head",
|
||||
)
|
||||
|
||||
obj.teeth = 15
|
||||
obj.module = "1. mm"
|
||||
obj.bolt_radius = "1 mm"
|
||||
|
||||
obj.height = "5. mm"
|
||||
obj.num_profiles = 10
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
m = fp.module.Value
|
||||
teeth = fp.teeth
|
||||
r_r = fp.bolt_radius.Value
|
||||
r_0 = m * teeth / 2
|
||||
r_max = r_0 + r_r + fp.head * m
|
||||
|
||||
phi_max = (r_r + np.sqrt(r_max**2 - r_0**2)) / r_0
|
||||
|
||||
def find_phi_min(phi_min):
|
||||
return r_0 * (
|
||||
phi_min**2 * r_0
|
||||
- 2 * phi_min * r_0 * np.sin(phi_min)
|
||||
- 2 * phi_min * r_r
|
||||
- 2 * r_0 * np.cos(phi_min)
|
||||
+ 2 * r_0
|
||||
+ 2 * r_r * np.sin(phi_min)
|
||||
)
|
||||
|
||||
phi_min = sp.optimize.root(find_phi_min, (phi_max + r_r / r_0 * 4) / 5).x[
|
||||
0
|
||||
] # , r_r / r_0, phi_max)
|
||||
|
||||
# phi_min = 0 # r_r / r_0
|
||||
phi = np.linspace(phi_min, phi_max, fp.num_profiles)
|
||||
x = r_0 * (np.cos(phi) + phi * np.sin(phi)) - r_r * np.sin(phi)
|
||||
y = r_0 * (np.sin(phi) - phi * np.cos(phi)) + r_r * np.cos(phi)
|
||||
xy1 = np.array([x, y]).T
|
||||
p_1 = xy1[0]
|
||||
p_1_end = xy1[-1]
|
||||
bsp_1 = Part.BSplineCurve()
|
||||
bsp_1.interpolate(list(map(fcvec, xy1)))
|
||||
w_1 = bsp_1.toShape()
|
||||
|
||||
xy2 = xy1 * np.array([1.0, -1.0])
|
||||
p_2 = xy2[0]
|
||||
p_2_end = xy2[-1]
|
||||
bsp_2 = Part.BSplineCurve()
|
||||
bsp_2.interpolate(list(map(fcvec, xy2)))
|
||||
w_2 = bsp_2.toShape()
|
||||
|
||||
p_12 = np.array([r_0 - r_r, 0.0])
|
||||
|
||||
arc = Part.Arc(
|
||||
App.Vector(*p_1, 0.0), App.Vector(*p_12, 0.0), App.Vector(*p_2, 0.0)
|
||||
).toShape()
|
||||
|
||||
rot = rotation(-np.pi * 2 / teeth)
|
||||
p_3 = rot(np.array([p_2_end]))[0]
|
||||
# l = Part.LineSegment(fcvec(p_1_end), fcvec(p_3)).toShape()
|
||||
l = part_arc_from_points_and_center(
|
||||
p_1_end, p_3, np.array([0.0, 0.0])
|
||||
).toShape()
|
||||
w = Part.Wire([w_2, arc, w_1, l])
|
||||
wires = [w]
|
||||
|
||||
rot = App.Matrix()
|
||||
for _ in range(teeth - 1):
|
||||
rot.rotateZ(np.pi * 2 / teeth)
|
||||
wires.append(w.transformGeometry(rot))
|
||||
|
||||
wi = Part.Wire(wires)
|
||||
if fp.height.Value == 0:
|
||||
return wi
|
||||
else:
|
||||
return Part.Face(wi).extrude(App.Vector(0, 0, fp.height))
|
||||
285
freecad/gears/timinggear.py
Normal file
285
freecad/gears/timinggear.py
Normal file
@@ -0,0 +1,285 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
|
||||
from pygears._functions import reflection
|
||||
from .basegear import BaseGear, part_arc_from_points_and_center
|
||||
|
||||
|
||||
class TimingGear(BaseGear):
|
||||
"""FreeCAD gear rack"""
|
||||
|
||||
data = {
|
||||
"gt2": {
|
||||
"pitch": 2.0,
|
||||
"u": 0.254,
|
||||
"h": 0.75,
|
||||
"H": 1.38,
|
||||
"r0": 0.555,
|
||||
"r1": 1.0,
|
||||
"rs": 0.15,
|
||||
"offset": 0.40,
|
||||
},
|
||||
"gt3": {
|
||||
"pitch": 3.0,
|
||||
"u": 0.381,
|
||||
"h": 1.14,
|
||||
"H": 2.40,
|
||||
"r0": 0.85,
|
||||
"r1": 1.52,
|
||||
"rs": 0.25,
|
||||
"offset": 0.61,
|
||||
},
|
||||
"gt5": {
|
||||
"pitch": 5.0,
|
||||
"u": 0.5715,
|
||||
"h": 1.93,
|
||||
"H": 3.81,
|
||||
"r0": 1.44,
|
||||
"r1": 2.57,
|
||||
"rs": 0.416,
|
||||
"offset": 1.03,
|
||||
},
|
||||
"gt8": {
|
||||
"pitch": 8.0,
|
||||
"u": 0.9144,
|
||||
"h": 3.088,
|
||||
"H": 6.096,
|
||||
"r0": 2.304,
|
||||
"r1": 4.112,
|
||||
"rs": 0.6656,
|
||||
"offset": 1.648,
|
||||
},
|
||||
"htd3": {
|
||||
"pitch": 3.0,
|
||||
"u": 0.381,
|
||||
"h": 1.21,
|
||||
"H": 2.40,
|
||||
"r0": 0.89,
|
||||
"r1": 0.89,
|
||||
"rs": 0.26,
|
||||
"offset": 0.0,
|
||||
},
|
||||
"htd5": {
|
||||
"pitch": 5.0,
|
||||
"u": 0.5715,
|
||||
"h": 2.06,
|
||||
"H": 3.80,
|
||||
"r0": 1.49,
|
||||
"r1": 1.49,
|
||||
"rs": 0.43,
|
||||
"offset": 0.0,
|
||||
},
|
||||
"htd8": {
|
||||
"pitch": 8.0,
|
||||
"u": 0.686,
|
||||
"h": 3.45,
|
||||
"H": 6.00,
|
||||
"r0": 2.46,
|
||||
"r1": 2.46,
|
||||
"rs": 0.70,
|
||||
"offset": 0.0,
|
||||
},
|
||||
}
|
||||
|
||||
def __init__(self, obj):
|
||||
super(TimingGear, self).__init__(obj)
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty(
|
||||
"App::PropertyEnumeration", "type", "base", "type of timing-gear"
|
||||
)
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "pitch", "computed", "pitch of gear", 1)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "h", "computed", "radial height of teeth", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"u",
|
||||
"computed",
|
||||
"radial difference between pitch diameter and head of gear",
|
||||
1,
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "r0", "computed", "radius of first arc", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "r1", "computed", "radius of second arc", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "rs", "computed", "radius of third arc", 1
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"offset",
|
||||
"computed",
|
||||
"x-offset of second arc-midpoint",
|
||||
1,
|
||||
)
|
||||
obj.teeth = 15
|
||||
obj.type = ["gt2", "gt3", "gt5", "gt8", "htd3", "htd5", "htd8"]
|
||||
obj.height = "5. mm"
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
# m ... center of arc/circle
|
||||
# r ... radius of arc/circle
|
||||
# x ... end-point of arc
|
||||
# phi ... angle
|
||||
tp = fp.type
|
||||
gt_data = self.data[tp]
|
||||
pitch = fp.pitch = gt_data["pitch"]
|
||||
h = fp.h = gt_data["h"]
|
||||
u = fp.u = gt_data["u"]
|
||||
r_12 = fp.r0 = gt_data["r0"]
|
||||
r_23 = fp.r1 = gt_data["r1"]
|
||||
r_34 = fp.rs = gt_data["rs"]
|
||||
offset = fp.offset = gt_data["offset"]
|
||||
|
||||
arcs = []
|
||||
if offset == 0.0:
|
||||
phi5 = np.pi / fp.teeth
|
||||
ref = reflection(-phi5 - np.pi / 2.0)
|
||||
rp = pitch * fp.teeth / np.pi / 2.0 - u
|
||||
|
||||
m_34 = np.array([-(r_12 + r_34), rp - h + r_12])
|
||||
x2 = np.array([-r_12, m_34[1]])
|
||||
x4 = np.array([m_34[0], m_34[1] + r_34])
|
||||
x6 = ref(x4)
|
||||
|
||||
mir = np.array([-1.0, 1.0])
|
||||
xn2 = mir * x2
|
||||
xn4 = mir * x4
|
||||
mn_34 = mir * m_34
|
||||
|
||||
arcs.append(part_arc_from_points_and_center(xn4, xn2, mn_34).toShape())
|
||||
arcs.append(
|
||||
Part.Arc(
|
||||
App.Vector(*xn2, 0.0),
|
||||
App.Vector(0, rp - h, 0.0),
|
||||
App.Vector(*x2, 0.0),
|
||||
).toShape()
|
||||
)
|
||||
arcs.append(part_arc_from_points_and_center(x2, x4, m_34).toShape())
|
||||
arcs.append(
|
||||
part_arc_from_points_and_center(x4, x6, np.array([0.0, 0.0])).toShape()
|
||||
)
|
||||
|
||||
else:
|
||||
phi_12 = np.arctan(np.sqrt(1.0 / (((r_12 - r_23) / offset) ** 2 - 1)))
|
||||
rp = pitch * fp.teeth / np.pi / 2.0
|
||||
r4 = r5 = rp - u
|
||||
|
||||
m_12 = np.array([0.0, r5 - h + r_12])
|
||||
m_23 = np.array([offset, offset / np.tan(phi_12) + m_12[1]])
|
||||
m_23y = m_23[1]
|
||||
|
||||
# solving for phi4:
|
||||
# sympy.solve(
|
||||
# ((r5 - r_34) * sin(phi4) + offset) ** 2 + \
|
||||
# ((r5 - r_34) * cos(phi4) - m_23y) ** 2 - \
|
||||
# ((r_34 + r_23) ** 2), phi4)
|
||||
|
||||
phi4 = 2 * np.arctan(
|
||||
(
|
||||
-2 * offset * r5
|
||||
+ 2 * offset * r_34
|
||||
+ np.sqrt(
|
||||
-(m_23y**4)
|
||||
- 2 * m_23y**2 * offset**2
|
||||
+ 2 * m_23y**2 * r5**2
|
||||
- 4 * m_23y**2 * r5 * r_34
|
||||
+ 2 * m_23y**2 * r_23**2
|
||||
+ 4 * m_23y**2 * r_23 * r_34
|
||||
+ 4 * m_23y**2 * r_34**2
|
||||
- offset**4
|
||||
+ 2 * offset**2 * r5**2
|
||||
- 4 * offset**2 * r5 * r_34
|
||||
+ 2 * offset**2 * r_23**2
|
||||
+ 4 * offset**2 * r_23 * r_34
|
||||
+ 4 * offset**2 * r_34**2
|
||||
- r5**4
|
||||
+ 4 * r5**3 * r_34
|
||||
+ 2 * r5**2 * r_23**2
|
||||
+ 4 * r5**2 * r_23 * r_34
|
||||
- 4 * r5**2 * r_34**2
|
||||
- 4 * r5 * r_23**2 * r_34
|
||||
- 8 * r5 * r_23 * r_34**2
|
||||
- r_23**4
|
||||
- 4 * r_23**3 * r_34
|
||||
- 4 * r_23**2 * r_34**2
|
||||
)
|
||||
)
|
||||
/ (
|
||||
m_23y**2
|
||||
+ 2 * m_23y * r5
|
||||
- 2 * m_23y * r_34
|
||||
+ offset**2
|
||||
+ r5**2
|
||||
- 2 * r5 * r_34
|
||||
- r_23**2
|
||||
- 2 * r_23 * r_34
|
||||
)
|
||||
)
|
||||
|
||||
phi5 = np.pi / fp.teeth
|
||||
|
||||
m_34 = (r5 - r_34) * np.array([-np.sin(phi4), np.cos(phi4)])
|
||||
|
||||
x2 = np.array([-r_12 * np.sin(phi_12), m_12[1] - r_12 * np.cos(phi_12)])
|
||||
x3 = m_34 + r_34 / (r_34 + r_23) * (m_23 - m_34)
|
||||
x4 = r4 * np.array([-np.sin(phi4), np.cos(phi4)])
|
||||
|
||||
ref = reflection(-phi5 - np.pi / 2)
|
||||
x6 = ref(x4)
|
||||
mir = np.array([-1.0, 1.0])
|
||||
xn2 = mir * x2
|
||||
xn3 = mir * x3
|
||||
xn4 = mir * x4
|
||||
|
||||
mn_34 = mir * m_34
|
||||
mn_23 = mir * m_23
|
||||
|
||||
arcs.append(part_arc_from_points_and_center(xn4, xn3, mn_34).toShape())
|
||||
arcs.append(part_arc_from_points_and_center(xn3, xn2, mn_23).toShape())
|
||||
arcs.append(part_arc_from_points_and_center(xn2, x2, m_12).toShape())
|
||||
arcs.append(part_arc_from_points_and_center(x2, x3, m_23).toShape())
|
||||
arcs.append(part_arc_from_points_and_center(x3, x4, m_34).toShape())
|
||||
arcs.append(
|
||||
part_arc_from_points_and_center(x4, x6, np.array([0.0, 0.0])).toShape()
|
||||
)
|
||||
|
||||
wire = Part.Wire(arcs)
|
||||
wires = [wire]
|
||||
rot = App.Matrix()
|
||||
rot.rotateZ(np.pi * 2 / fp.teeth)
|
||||
for _ in range(fp.teeth - 1):
|
||||
wire = wire.transformGeometry(rot)
|
||||
wires.append(wire)
|
||||
|
||||
wi = Part.Wire(wires)
|
||||
if fp.height.Value == 0:
|
||||
return wi
|
||||
else:
|
||||
return Part.Face(wi).extrude(App.Vector(0, 0, fp.height))
|
||||
117
freecad/gears/timinggear_t.py
Normal file
117
freecad/gears/timinggear_t.py
Normal file
@@ -0,0 +1,117 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
|
||||
import numpy as np
|
||||
import scipy as sp
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
from pygears._functions import rotation, reflection
|
||||
|
||||
from .basegear import BaseGear, fcvec
|
||||
|
||||
|
||||
class TimingGearT(BaseGear):
|
||||
def __init__(self, obj):
|
||||
print("hello gear")
|
||||
obj.addProperty("App::PropertyLength", "pitch", "base", "pitch of gear")
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty(
|
||||
"App::PropertyLength", "tooth_height", "base", "radial height of tooth"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyLength",
|
||||
"u",
|
||||
"base",
|
||||
"radial distance from tooth-head to pitch circle",
|
||||
)
|
||||
obj.addProperty("App::PropertyAngle", "alpha", "base", "angle of tooth flanks")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "extrusion height")
|
||||
obj.pitch = "5. mm"
|
||||
obj.teeth = 15
|
||||
obj.tooth_height = "1.2 mm"
|
||||
obj.u = "0.6 mm"
|
||||
obj.alpha = "40. deg"
|
||||
obj.height = "5 mm"
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
print("generate gear shape")
|
||||
pitch = fp.pitch.Value
|
||||
teeth = fp.teeth
|
||||
u = fp.u.Value
|
||||
tooth_height = fp.tooth_height.Value
|
||||
alpha = fp.alpha.Value / 180.0 * np.pi # we need radiant
|
||||
height = fp.height.Value
|
||||
|
||||
r_p = pitch * teeth / 2.0 / np.pi
|
||||
gamma_0 = pitch / r_p
|
||||
gamma_1 = gamma_0 / 4
|
||||
|
||||
p_A = np.array([np.cos(-gamma_1), np.sin(-gamma_1)]) * (
|
||||
r_p - u - tooth_height / 2
|
||||
)
|
||||
|
||||
def line(s):
|
||||
p = (
|
||||
p_A
|
||||
+ np.array([np.cos(alpha / 2 - gamma_1), np.sin(alpha / 2 - gamma_1)])
|
||||
* s
|
||||
)
|
||||
return p
|
||||
|
||||
def dist_p1(s):
|
||||
return (np.linalg.norm(line(s)) - (r_p - u - tooth_height)) ** 2
|
||||
|
||||
def dist_p2(s):
|
||||
return (np.linalg.norm(line(s)) - (r_p - u)) ** 2
|
||||
|
||||
s1 = sp.optimize.minimize(dist_p1, 0.0).x
|
||||
s2 = sp.optimize.minimize(dist_p2, 0.0).x
|
||||
|
||||
p_1 = line(s1)
|
||||
p_2 = line(s2)
|
||||
|
||||
mirror = reflection(0.0) # reflect the points at the x-axis
|
||||
p_3, p_4 = mirror(np.array([p_2, p_1]))
|
||||
|
||||
rot = rotation(-gamma_0) # why is the rotation in wrong direction ???
|
||||
p_5 = rot(np.array([p_1]))[0] # the rotation expects a list of points
|
||||
|
||||
l1 = Part.LineSegment(fcvec(p_1), fcvec(p_2)).toShape()
|
||||
l2 = Part.LineSegment(fcvec(p_2), fcvec(p_3)).toShape()
|
||||
l3 = Part.LineSegment(fcvec(p_3), fcvec(p_4)).toShape()
|
||||
l4 = Part.LineSegment(fcvec(p_4), fcvec(p_5)).toShape()
|
||||
w = Part.Wire([l1, l2, l3, l4])
|
||||
|
||||
# now using a FreeCAD Matrix (this will turn in the right direction)
|
||||
rot = App.Matrix()
|
||||
rot.rotateZ(gamma_0)
|
||||
wires = []
|
||||
for i in range(teeth):
|
||||
w = w.transformGeometry(rot)
|
||||
wires.append(w.copy())
|
||||
contour = Part.Wire(wires)
|
||||
if height == 0:
|
||||
return contour
|
||||
else:
|
||||
face = Part.Face(Part.Wire(wires))
|
||||
return face.extrude(App.Vector(0.0, 0.0, height))
|
||||
151
freecad/gears/wormgear.py
Normal file
151
freecad/gears/wormgear.py
Normal file
@@ -0,0 +1,151 @@
|
||||
# -*- coding: utf-8 -*-
|
||||
# ***************************************************************************
|
||||
# * *
|
||||
# * This program is free software: you can redistribute it and/or modify *
|
||||
# * it under the terms of the GNU General Public License as published by *
|
||||
# * the Free Software Foundation, either version 3 of the License, or *
|
||||
# * (at your option) any later version. *
|
||||
# * *
|
||||
# * This program is distributed in the hope that it will be useful, *
|
||||
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
|
||||
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
|
||||
# * GNU General Public License for more details. *
|
||||
# * *
|
||||
# * You should have received a copy of the GNU General Public License *
|
||||
# * along with this program. If not, see <http://www.gnu.org/licenses/>. *
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
import FreeCAD as App
|
||||
import Part
|
||||
|
||||
import numpy as np
|
||||
from pygears.involute_tooth import InvoluteTooth
|
||||
from pygears._functions import rotation
|
||||
|
||||
from .basegear import BaseGear, helicalextrusion, fcvec
|
||||
|
||||
|
||||
class WormGear(BaseGear):
|
||||
|
||||
"""FreeCAD gear rack"""
|
||||
|
||||
def __init__(self, obj):
|
||||
super(WormGear, self).__init__(obj)
|
||||
obj.addProperty("App::PropertyInteger", "teeth", "base", "number of teeth")
|
||||
obj.addProperty("App::PropertyLength", "module", "base", "module")
|
||||
obj.addProperty("App::PropertyLength", "height", "base", "height")
|
||||
obj.addProperty("App::PropertyLength", "diameter", "base", "diameter")
|
||||
obj.addProperty("App::PropertyAngle", "beta", "computed", "beta ", 1)
|
||||
obj.addProperty(
|
||||
"App::PropertyAngle", "pressure_angle", "involute", "pressure angle"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyBool", "reverse_pitch", "base", "reverse rotation of helix"
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"head",
|
||||
"tolerance",
|
||||
"head * module = additional length of head",
|
||||
)
|
||||
obj.addProperty(
|
||||
"App::PropertyFloat",
|
||||
"clearance",
|
||||
"tolerance",
|
||||
"clearance * module = additional length of root",
|
||||
)
|
||||
obj.teeth = 3
|
||||
obj.module = "1. mm"
|
||||
obj.pressure_angle = "20. deg"
|
||||
obj.height = "5. mm"
|
||||
obj.diameter = "5. mm"
|
||||
obj.clearance = 0.25
|
||||
obj.head = 0
|
||||
obj.reverse_pitch = False
|
||||
|
||||
self.obj = obj
|
||||
obj.Proxy = self
|
||||
|
||||
def generate_gear_shape(self, fp):
|
||||
m = fp.module.Value
|
||||
d = fp.diameter.Value
|
||||
t = fp.teeth
|
||||
h = fp.height
|
||||
|
||||
clearance = fp.clearance
|
||||
head = fp.head
|
||||
alpha = fp.pressure_angle.Value
|
||||
beta = np.arctan(m * t / d)
|
||||
fp.beta = np.rad2deg(beta)
|
||||
beta = -(fp.reverse_pitch * 2 - 1) * (np.pi / 2 - beta)
|
||||
|
||||
r_1 = (d - (2 + 2 * clearance) * m) / 2
|
||||
r_2 = (d + (2 + 2 * head) * m) / 2
|
||||
z_a = (2 + head + clearance) * m * np.tan(np.deg2rad(alpha))
|
||||
z_b = (m * np.pi - 4 * m * np.tan(np.deg2rad(alpha))) / 2
|
||||
z_0 = clearance * m * np.tan(np.deg2rad(alpha))
|
||||
z_1 = z_b - z_0
|
||||
z_2 = z_1 + z_a
|
||||
z_3 = z_2 + z_b - 2 * head * m * np.tan(np.deg2rad(alpha))
|
||||
z_4 = z_3 + z_a
|
||||
|
||||
def helical_projection(r, z):
|
||||
phi = 2 * z / m / t
|
||||
x = r * np.cos(phi)
|
||||
y = r * np.sin(phi)
|
||||
z = 0 * y
|
||||
return np.array([x, y, z]).T
|
||||
|
||||
# create a circle from phi=0 to phi_1 with r_1
|
||||
phi_0 = 2 * z_0 / m / t
|
||||
phi_1 = 2 * z_1 / m / t
|
||||
c1 = Part.makeCircle(
|
||||
r_1,
|
||||
App.Vector(0, 0, 0),
|
||||
App.Vector(0, 0, 1),
|
||||
np.rad2deg(phi_0),
|
||||
np.rad2deg(phi_1),
|
||||
)
|
||||
|
||||
# create first bspline
|
||||
z_values = np.linspace(z_1, z_2, 10)
|
||||
r_values = np.linspace(r_1, r_2, 10)
|
||||
points = helical_projection(r_values, z_values)
|
||||
bsp1 = Part.BSplineCurve()
|
||||
bsp1.interpolate(list(map(fcvec, points)))
|
||||
bsp1 = bsp1.toShape()
|
||||
|
||||
# create circle from phi_2 to phi_3
|
||||
phi_2 = 2 * z_2 / m / t
|
||||
phi_3 = 2 * z_3 / m / t
|
||||
c2 = Part.makeCircle(
|
||||
r_2,
|
||||
App.Vector(0, 0, 0),
|
||||
App.Vector(0, 0, 1),
|
||||
np.rad2deg(phi_2),
|
||||
np.rad2deg(phi_3),
|
||||
)
|
||||
|
||||
# create second bspline
|
||||
z_values = np.linspace(z_3, z_4, 10)
|
||||
r_values = np.linspace(r_2, r_1, 10)
|
||||
points = helical_projection(r_values, z_values)
|
||||
bsp2 = Part.BSplineCurve()
|
||||
bsp2.interpolate(list(map(fcvec, points)))
|
||||
bsp2 = bsp2.toShape()
|
||||
|
||||
wire = Part.Wire([c1, bsp1, c2, bsp2])
|
||||
w_all = [wire]
|
||||
|
||||
rot = App.Matrix()
|
||||
rot.rotateZ(2 * np.pi / t)
|
||||
for i in range(1, t):
|
||||
w_all.append(w_all[-1].transformGeometry(rot))
|
||||
|
||||
full_wire = Part.Wire(w_all)
|
||||
if h == 0:
|
||||
return full_wire
|
||||
else:
|
||||
shape = helicalextrusion(Part.Face(full_wire), h, h * np.tan(beta) * 2 / d)
|
||||
return shape
|
||||
@@ -2,11 +2,11 @@
|
||||
<package format="1" xmlns="https://wiki.freecad.org/Package_Metadata">
|
||||
<name>freecad.gears workbench</name>
|
||||
<description>A gear workbench for FreeCAD</description>
|
||||
<version>1.0</version>
|
||||
<version>1.2</version>
|
||||
<date>2022-02-07</date>
|
||||
<maintainer email="sppedflyer@gmail.com">looooo</maintainer>
|
||||
<license file="LICENSE">GPL 3</license>
|
||||
<url type="repository" branch="develop">https://github.com/looooo/freecad.gears</url>
|
||||
<url type="repository" branch="master">https://github.com/looooo/freecad.gears</url>
|
||||
<url type="bugtracker">https://github.com/looooo/freecad.gears/issues</url>
|
||||
<url type="documentation">https://wiki.freecad.org/FCGear_Workbench</url>
|
||||
<icon>freecad/gears/icons/gearworkbench.svg</icon>
|
||||
@@ -21,4 +21,4 @@
|
||||
</workbench>
|
||||
</content>
|
||||
|
||||
</package>
|
||||
</package>
|
||||
|
||||
@@ -16,4 +16,4 @@
|
||||
# * *
|
||||
# ***************************************************************************
|
||||
|
||||
__version__ = "0.0.4"
|
||||
__version__ = "1.2.0"
|
||||
|
||||
@@ -22,55 +22,64 @@ from numpy.linalg import solve, norm
|
||||
|
||||
|
||||
def reflection(angle):
|
||||
mat = array(
|
||||
[[cos(2 * angle), -sin(2 * angle)], [-sin(2 * angle), -cos(2 * angle)]])
|
||||
mat = array([[cos(2 * angle), -sin(2 * angle)],
|
||||
[-sin(2 * angle), -cos(2 * angle)]])
|
||||
|
||||
def func(x):
|
||||
return(dot(x, mat))
|
||||
return(func)
|
||||
# why not use mat @ x???
|
||||
return dot(x, mat)
|
||||
|
||||
return func
|
||||
|
||||
|
||||
def reflection3D(angle):
|
||||
mat = array([[cos(2 * angle), -sin(2 * angle), 0.],
|
||||
[-sin(2 * angle), -cos(2 * angle), 0.], [0., 0., 1.]])
|
||||
mat = array(
|
||||
[
|
||||
[cos(2 * angle), -sin(2 * angle), 0.0],
|
||||
[-sin(2 * angle), -cos(2 * angle), 0.0],
|
||||
[0.0, 0.0, 1.0],
|
||||
]
|
||||
)
|
||||
|
||||
def func(x):
|
||||
return(dot(x, mat))
|
||||
return(func)
|
||||
# why not use mat @ x
|
||||
return dot(x, mat)
|
||||
|
||||
return func
|
||||
|
||||
|
||||
def rotation(angle, midpoint=None):
|
||||
midpoint = midpoint or [0., 0.]
|
||||
mat = array([[cos(angle), -sin(angle)],
|
||||
[sin(angle), cos(angle)]])
|
||||
midpoint = midpoint or [0.0, 0.0]
|
||||
mat = array([[cos(angle), -sin(angle)], [sin(angle), cos(angle)]])
|
||||
midpoint = array(midpoint)
|
||||
vec = midpoint - dot(midpoint, mat)
|
||||
trans = translation(vec)
|
||||
|
||||
def func(xx):
|
||||
return(trans(dot(xx, mat)))
|
||||
return(func)
|
||||
return trans(dot(xx, mat))
|
||||
|
||||
return func
|
||||
|
||||
|
||||
def rotation3D(angle):
|
||||
mat = array(
|
||||
[
|
||||
[cos(angle), -sin(angle), 0.],
|
||||
[sin(angle), cos(angle), 0.],
|
||||
[0., 0., 1.]])
|
||||
[[cos(angle), -sin(angle), 0.0], [sin(angle), cos(angle), 0.0], [0.0, 0.0, 1.0]]
|
||||
)
|
||||
|
||||
def func(xx):
|
||||
return(dot(xx, mat))
|
||||
return(func)
|
||||
return dot(xx, mat)
|
||||
|
||||
return func
|
||||
|
||||
|
||||
def translation(vec):
|
||||
def trans(x):
|
||||
return([x[0] + vec[0], x[1] + vec[1]])
|
||||
return [x[0] + vec[0], x[1] + vec[1]]
|
||||
|
||||
def func(x):
|
||||
return(array(list(map(trans, x))))
|
||||
return(func)
|
||||
return array(list(map(trans, x)))
|
||||
|
||||
return func
|
||||
|
||||
|
||||
def trim(p1, p2, p3, p4):
|
||||
@@ -80,31 +89,31 @@ def trim(p1, p2, p3, p4):
|
||||
a4 = array(p4)
|
||||
if all(a1 == a2) or all(a3 == a4):
|
||||
if all(a1 == a3):
|
||||
return(a1)
|
||||
return a1
|
||||
else:
|
||||
return(False)
|
||||
return False
|
||||
elif all(a1 == a3):
|
||||
if all(a2 == a4):
|
||||
return((a1 + a2) / 2)
|
||||
return (a1 + a2) / 2
|
||||
else:
|
||||
return(a1)
|
||||
return a1
|
||||
elif all(a1 == a4):
|
||||
if all(a2 == a3):
|
||||
return((a1 + a2) / 2)
|
||||
return (a1 + a2) / 2
|
||||
else:
|
||||
return(a1)
|
||||
return a1
|
||||
elif all(a2 == a3) or all(a2 == a4):
|
||||
return(p2)
|
||||
return p2
|
||||
try:
|
||||
g, h = solve(transpose([-a2 + a1, a4 - a3]), a1 - a3)
|
||||
except Exception as e:
|
||||
print(e)
|
||||
return(False)
|
||||
return False
|
||||
else:
|
||||
if 0. < g < 1. and 0. < h < 1.:
|
||||
return(a1 + g * (a2 - a1))
|
||||
if 0.0 < g < 1.0 and 0.0 < h < 1.0:
|
||||
return a1 + g * (a2 - a1)
|
||||
else:
|
||||
return(False)
|
||||
return False
|
||||
|
||||
|
||||
def trimfunc(l1, l2):
|
||||
@@ -124,12 +133,12 @@ def trimfunc(l1, l2):
|
||||
l2 == [l2[0]]
|
||||
else:
|
||||
l2 = l2[jk::-1]
|
||||
return([vstack([l1, [s]]), vstack([[s], l2])])
|
||||
return [vstack([l1, [s]]), vstack([[s], l2])]
|
||||
j0 = j
|
||||
jk += 1
|
||||
i0 = i
|
||||
ik += 1
|
||||
return(False)
|
||||
return False
|
||||
|
||||
|
||||
def diff_norm(vec1, vec2):
|
||||
@@ -141,7 +150,7 @@ def nearestpts(evolv, underc):
|
||||
ik = 0
|
||||
iout = 0
|
||||
jout = 0
|
||||
outmin = 1000.
|
||||
outmin = 1000.0
|
||||
for i in array(evolv[1:]):
|
||||
jk = 0
|
||||
for j in array(underc[1:]):
|
||||
@@ -154,17 +163,17 @@ def nearestpts(evolv, underc):
|
||||
iout, jout = [ik, jk]
|
||||
jk += 1
|
||||
ik += 1
|
||||
return([vstack([underc[:jout], evolv[iout]]), evolv[iout:]])
|
||||
return [vstack([underc[:jout], evolv[iout]]), evolv[iout:]]
|
||||
|
||||
|
||||
def intersection_line_circle(p1, p2, r):
|
||||
"""return the intersection point of a line from p1 to p2 and a sphere of radius 1 and
|
||||
"""return the intersection point of a line from p1 to p2 and a sphere of radius 1 and
|
||||
midpoint 0,0,0"""
|
||||
d = p2 - p1
|
||||
d /= norm(d)
|
||||
p_half = d.dot(p1)
|
||||
q = p1.dot(p1) - r ** 2
|
||||
t = -p_half + sqrt(p_half ** 2 - q)
|
||||
q = p1.dot(p1) - r**2
|
||||
t = -p_half + sqrt(p_half**2 - q)
|
||||
return p1 + d * t
|
||||
|
||||
|
||||
@@ -176,5 +185,3 @@ def arc_from_points_and_center(p_1, p_2, m):
|
||||
v /= norm(v)
|
||||
p_12 = m + v * r
|
||||
return (p_1, p_12, p_2)
|
||||
|
||||
|
||||
@@ -18,13 +18,32 @@
|
||||
|
||||
from __future__ import division
|
||||
from __future__ import division
|
||||
from numpy import cos, sin, tan, arccos, arctan, pi, array, linspace, transpose, vstack, sqrt
|
||||
from numpy import (
|
||||
cos,
|
||||
sin,
|
||||
tan,
|
||||
arccos,
|
||||
arctan,
|
||||
pi,
|
||||
array,
|
||||
linspace,
|
||||
transpose,
|
||||
vstack,
|
||||
sqrt,
|
||||
)
|
||||
from ._functions import rotation3D, reflection3D, intersection_line_circle
|
||||
|
||||
|
||||
class BevelTooth(object):
|
||||
def __init__(self, pressure_angle=70 * pi / 180, pitch_angle=pi / 4, clearance=0.1,
|
||||
z=21, backlash=0.00, module=0.25):
|
||||
def __init__(
|
||||
self,
|
||||
pressure_angle=70 * pi / 180,
|
||||
pitch_angle=pi / 4,
|
||||
clearance=0.1,
|
||||
z=21,
|
||||
backlash=0.00,
|
||||
module=0.25,
|
||||
):
|
||||
self.pressure_angle = pressure_angle
|
||||
self.pitch_angle = pitch_angle
|
||||
self.z = z
|
||||
@@ -34,58 +53,146 @@ class BevelTooth(object):
|
||||
self.module = module
|
||||
|
||||
self.involute_end = arccos(
|
||||
1 / sqrt(2) * sqrt((42. + 16.*cos(2.*self.pressure_angle) +
|
||||
6.*cos(4.*self.pressure_angle) + cos(4.*self.pressure_angle - 4.*self.pitch_angle) - 8.*cos(2.*self.pressure_angle - 2.*self.pitch_angle) -
|
||||
4.*cos(4.*self.pressure_angle - 2.*self.pitch_angle) + 24.*cos(2.*self.pitch_angle) - 2.*cos(4.*self.pitch_angle) -
|
||||
8.*cos(2.*(self.pressure_angle + self.pitch_angle)) + cos(4.*(self.pressure_angle + self.pitch_angle)) -
|
||||
4.*cos(4.*self.pressure_angle + 2.*self.pitch_angle) + 24.*cos((4.*sin(self.pitch_angle))/self.z) +
|
||||
4.*cos(2.*self.pressure_angle - (4.*sin(self.pitch_angle))/self.z) + 4.*cos(2.*self.pressure_angle -
|
||||
4.*self.pitch_angle - (4.*sin(self.pitch_angle))/self.z) - 8.*cos(2.*self.pressure_angle - 2.*self.pitch_angle -
|
||||
(4.*sin(self.pitch_angle))/self.z) + 24.*cos(4.*(self.pitch_angle + sin(self.pitch_angle)/self.z)) -
|
||||
8.*cos(2.*(self.pressure_angle + self.pitch_angle + (2.*sin(self.pitch_angle))/self.z)) + 4.*cos(2.*self.pressure_angle +
|
||||
(4.*sin(self.pitch_angle))/self.z) + 16.*cos(2.*self.pitch_angle + (4.*sin(self.pitch_angle))/self.z) +
|
||||
4.*cos(2.*self.pressure_angle + 4.*self.pitch_angle + (4.*sin(self.pitch_angle))/self.z) + 32.*abs(cos(self.pitch_angle +
|
||||
(2.*sin(self.pitch_angle))/self.z))*cos(self.pressure_angle)*sqrt(4.*cos(2.*self.pressure_angle) -
|
||||
2.*(-2. + cos(2.*self.pressure_angle - 2.*self.pitch_angle) - 2.*cos(2.*self.pitch_angle) + cos(2.*(self.pressure_angle + self.pitch_angle)) +
|
||||
4.*cos(2.*self.pitch_angle + (4.*sin(self.pitch_angle))/self.z)))*sin(2.*self.pitch_angle))/(-6. - 2.*cos(2.*self.pressure_angle) +
|
||||
cos(2.*self.pressure_angle - 2.*self.pitch_angle) - 2.*cos(2.*self.pitch_angle) + cos(2.*(self.pressure_angle + self.pitch_angle)))**2))
|
||||
1
|
||||
/ sqrt(2)
|
||||
* sqrt(
|
||||
(
|
||||
42.0
|
||||
+ 16.0 * cos(2.0 * self.pressure_angle)
|
||||
+ 6.0 * cos(4.0 * self.pressure_angle)
|
||||
+ cos(4.0 * self.pressure_angle - 4.0 * self.pitch_angle)
|
||||
- 8.0 * cos(2.0 * self.pressure_angle - 2.0 * self.pitch_angle)
|
||||
- 4.0 * cos(4.0 * self.pressure_angle - 2.0 * self.pitch_angle)
|
||||
+ 24.0 * cos(2.0 * self.pitch_angle)
|
||||
- 2.0 * cos(4.0 * self.pitch_angle)
|
||||
- 8.0 * cos(2.0 * (self.pressure_angle + self.pitch_angle))
|
||||
+ cos(4.0 * (self.pressure_angle + self.pitch_angle))
|
||||
- 4.0 * cos(4.0 * self.pressure_angle + 2.0 * self.pitch_angle)
|
||||
+ 24.0 * cos((4.0 * sin(self.pitch_angle)) / self.z)
|
||||
+ 4.0
|
||||
* cos(
|
||||
2.0 * self.pressure_angle
|
||||
- (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
+ 4.0
|
||||
* cos(
|
||||
2.0 * self.pressure_angle
|
||||
- 4.0 * self.pitch_angle
|
||||
- (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
- 8.0
|
||||
* cos(
|
||||
2.0 * self.pressure_angle
|
||||
- 2.0 * self.pitch_angle
|
||||
- (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
+ 24.0
|
||||
* cos(4.0 * (self.pitch_angle + sin(self.pitch_angle) / self.z))
|
||||
- 8.0
|
||||
* cos(
|
||||
2.0
|
||||
* (
|
||||
self.pressure_angle
|
||||
+ self.pitch_angle
|
||||
+ (2.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
)
|
||||
+ 4.0
|
||||
* cos(
|
||||
2.0 * self.pressure_angle
|
||||
+ (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
+ 16.0
|
||||
* cos(
|
||||
2.0 * self.pitch_angle + (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
+ 4.0
|
||||
* cos(
|
||||
2.0 * self.pressure_angle
|
||||
+ 4.0 * self.pitch_angle
|
||||
+ (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
+ 32.0
|
||||
* abs(
|
||||
cos(self.pitch_angle + (2.0 * sin(self.pitch_angle)) / self.z)
|
||||
)
|
||||
* cos(self.pressure_angle)
|
||||
* sqrt(
|
||||
4.0 * cos(2.0 * self.pressure_angle)
|
||||
- 2.0
|
||||
* (
|
||||
-2.0
|
||||
+ cos(2.0 * self.pressure_angle - 2.0 * self.pitch_angle)
|
||||
- 2.0 * cos(2.0 * self.pitch_angle)
|
||||
+ cos(2.0 * (self.pressure_angle + self.pitch_angle))
|
||||
+ 4.0
|
||||
* cos(
|
||||
2.0 * self.pitch_angle
|
||||
+ (4.0 * sin(self.pitch_angle)) / self.z
|
||||
)
|
||||
)
|
||||
)
|
||||
* sin(2.0 * self.pitch_angle)
|
||||
)
|
||||
/ (
|
||||
-6.0
|
||||
- 2.0 * cos(2.0 * self.pressure_angle)
|
||||
+ cos(2.0 * self.pressure_angle - 2.0 * self.pitch_angle)
|
||||
- 2.0 * cos(2.0 * self.pitch_angle)
|
||||
+ cos(2.0 * (self.pressure_angle + self.pitch_angle))
|
||||
)
|
||||
** 2
|
||||
)
|
||||
)
|
||||
|
||||
self.involute_start = -pi/2. + \
|
||||
arctan(1/tan(self.pitch_angle)*1/cos(self.pressure_angle))
|
||||
self.involute_start = -pi / 2.0 + arctan(
|
||||
1 / tan(self.pitch_angle) * 1 / cos(self.pressure_angle)
|
||||
)
|
||||
self.involute_start_radius = self.get_radius(self.involute_start)
|
||||
self.r_f = sin(self.pitch_angle - sin(pitch_angle) * 2 /
|
||||
self.z) - self.clearance * sin(self.pitch_angle)
|
||||
self.r_f = sin(
|
||||
self.pitch_angle - sin(pitch_angle) * 2 / self.z
|
||||
) - self.clearance * sin(self.pitch_angle)
|
||||
self.z_f = cos(self.pitch_angle - sin(pitch_angle) * 2 / self.z)
|
||||
self.add_foot = True
|
||||
|
||||
def involute_function_x(self):
|
||||
def func(s):
|
||||
return((
|
||||
-(cos(s*1/sin(self.pressure_angle)*1/sin(self.pitch_angle))*sin(self.pressure_angle)*sin(s)) +
|
||||
(cos(s)*sin(self.pitch_angle) + cos(self.pressure_angle)*cos(self.pitch_angle)*sin(s)) *
|
||||
sin(s*1/sin(self.pressure_angle)*1/sin(self.pitch_angle))))
|
||||
return(func)
|
||||
return -(
|
||||
cos(s * 1 / sin(self.pressure_angle) * 1 / sin(self.pitch_angle))
|
||||
* sin(self.pressure_angle)
|
||||
* sin(s)
|
||||
) + (
|
||||
cos(s) * sin(self.pitch_angle)
|
||||
+ cos(self.pressure_angle) * cos(self.pitch_angle) * sin(s)
|
||||
) * sin(s * 1 / sin(self.pressure_angle) * 1 / sin(self.pitch_angle))
|
||||
|
||||
return func
|
||||
|
||||
def involute_function_y(self):
|
||||
def func(s):
|
||||
return((
|
||||
cos(s*1/sin(self.pressure_angle)*1/sin(self.pitch_angle))*(cos(s)*sin(self.pitch_angle) +
|
||||
cos(self.pressure_angle)*cos(self.pitch_angle)*sin(s)) + sin(self.pressure_angle)*sin(s) *
|
||||
sin(s*1/sin(self.pressure_angle)*1/sin(self.pitch_angle))))
|
||||
return(func)
|
||||
return cos(s * 1 / sin(self.pressure_angle) * 1 / sin(self.pitch_angle)) * (
|
||||
cos(s) * sin(self.pitch_angle)
|
||||
+ cos(self.pressure_angle) * cos(self.pitch_angle) * sin(s)
|
||||
) + sin(self.pressure_angle) * sin(s) * sin(
|
||||
s * 1 / sin(self.pressure_angle) * 1 / sin(self.pitch_angle)
|
||||
)
|
||||
|
||||
return func
|
||||
|
||||
def involute_function_z(self):
|
||||
def func(s):
|
||||
return((
|
||||
cos(self.pitch_angle)*cos(s) - cos(self.pressure_angle)*sin(self.pitch_angle)*sin(s)))
|
||||
return(func)
|
||||
return cos(self.pitch_angle) * cos(s) - cos(self.pressure_angle) * sin(
|
||||
self.pitch_angle
|
||||
) * sin(s)
|
||||
|
||||
return func
|
||||
|
||||
def get_radius(self, s):
|
||||
x = self.involute_function_x()
|
||||
y = self.involute_function_y()
|
||||
rx = x(s)
|
||||
ry = y(s)
|
||||
return(sqrt(rx**2 + ry**2))
|
||||
return sqrt(rx**2 + ry**2)
|
||||
|
||||
def involute_points(self, num=10):
|
||||
pts = linspace(self.involute_start, self.involute_end, num=num)
|
||||
@@ -102,36 +209,40 @@ class BevelTooth(object):
|
||||
|
||||
r_cut = self.r_f / self.z_f
|
||||
for i, point in enumerate(xy[1:]):
|
||||
if point.dot(point) >= r_cut ** 2:
|
||||
if point.dot(point) >= r_cut**2:
|
||||
break
|
||||
if i > 0:
|
||||
self.add_foot = False
|
||||
intersection_point = intersection_line_circle(xy[i], point, r_cut)
|
||||
xy = array([intersection_point] + list(xy[i+1:]))
|
||||
xy = array([intersection_point] + list(xy[i + 1 :]))
|
||||
xyz = [[p[0], p[1], 1] for p in xy]
|
||||
backlash_rot = rotation3D(self.angular_backlash / 2)
|
||||
xyz = backlash_rot(xyz)
|
||||
return(xyz)
|
||||
return xyz
|
||||
|
||||
def points(self, num=10):
|
||||
pts = self.involute_points(num=num)
|
||||
rot = rotation3D(-pi/self.z/2)
|
||||
rot = rotation3D(-pi / self.z / 2)
|
||||
pts = rot(pts)
|
||||
ref = reflection3D(pi/2)
|
||||
ref = reflection3D(pi / 2)
|
||||
pts1 = ref(pts)[::-1]
|
||||
if self.add_foot:
|
||||
return([
|
||||
return [
|
||||
array([pts[0], pts[1]]),
|
||||
array(pts[1:]),
|
||||
array([pts[-1], pts1[0]]),
|
||||
array(pts1[:-1]),
|
||||
array([pts1[-2], pts1[-1]])
|
||||
])
|
||||
array([pts1[-2], pts1[-1]]),
|
||||
]
|
||||
else:
|
||||
return([pts, array([pts[-1], pts1[0]]), pts1])
|
||||
return [pts, array([pts[-1], pts1[0]]), pts1]
|
||||
|
||||
def _update(self):
|
||||
self.__init__(z=self.z, clearance=self.clearance,
|
||||
pressure_angle=self.pressure_angle,
|
||||
pitch_angle=self.pitch_angle,
|
||||
backlash=self.backlash, module=self.module)
|
||||
self.__init__(
|
||||
z=self.z,
|
||||
clearance=self.clearance,
|
||||
pressure_angle=self.pressure_angle,
|
||||
pitch_angle=self.pitch_angle,
|
||||
backlash=self.backlash,
|
||||
module=self.module,
|
||||
)
|
||||
|
||||
@@ -33,7 +33,8 @@ def compute_shifted_gears(m, alpha, t1, t2, x1, x2):
|
||||
Returns:
|
||||
(float, float): distance between gears [length], pressure angle of the assembly [rad]
|
||||
"""
|
||||
def inv(x):
|
||||
|
||||
def inv(x):
|
||||
return np.tan(x) - x
|
||||
|
||||
inv_alpha_w = inv(alpha) + 2 * np.tan(alpha) * (x1 + x2) / (t1 + t2)
|
||||
@@ -42,7 +43,7 @@ def compute_shifted_gears(m, alpha, t1, t2, x1, x2):
|
||||
return inv(x) - inv_alpha_w
|
||||
|
||||
def d_root_inv(x):
|
||||
return 1. / np.cos(x) - 1
|
||||
return 1.0 / np.cos(x) - 1
|
||||
|
||||
alpha_w = find_root(alpha, root_inv, d_root_inv)
|
||||
dist = m * (t1 + t2) / 2 * np.cos(alpha) / np.cos(alpha_w)
|
||||
@@ -61,4 +62,4 @@ def find_root(x0, f, df, epsilon=2e-10, max_iter=100):
|
||||
return None
|
||||
else:
|
||||
x_n = x_n - f_xn / df_xn / 2 # adding (/ 2) to avoid oscillation
|
||||
return None
|
||||
return None
|
||||
|
||||
@@ -21,7 +21,7 @@ from numpy import cos, sin, arccos, pi, array, linspace, transpose, vstack
|
||||
from ._functions import rotation, reflection
|
||||
|
||||
|
||||
class CycloidTooth():
|
||||
class CycloidTooth:
|
||||
def __init__(self, z1=5, z2=5, z=14, m=5, clearance=0.25, backlash=0.00, head=0.0):
|
||||
self.m = m
|
||||
self.z = z
|
||||
@@ -44,40 +44,58 @@ class CycloidTooth():
|
||||
|
||||
def epicycloid_x(self):
|
||||
def func(t):
|
||||
return(((self.d2 + self.d) * cos(t))/2. - (self.d2 * cos((1 + self.d / self.d2) * t))/2.)
|
||||
return(func)
|
||||
return ((self.d2 + self.d) * cos(t)) / 2.0 - (
|
||||
self.d2 * cos((1 + self.d / self.d2) * t)
|
||||
) / 2.0
|
||||
|
||||
return func
|
||||
|
||||
def epicycloid_y(self):
|
||||
def func(t):
|
||||
return(((self.d2 + self.d) * sin(t))/2. - (self.d2 * sin((1 + self.d / self.d2) * t))/2.)
|
||||
return(func)
|
||||
return ((self.d2 + self.d) * sin(t)) / 2.0 - (
|
||||
self.d2 * sin((1 + self.d / self.d2) * t)
|
||||
) / 2.0
|
||||
|
||||
return func
|
||||
|
||||
def hypocycloid_x(self):
|
||||
def func(t):
|
||||
return((self.d - self.d1)*cos(t)/2 + self.d1/2 * cos((self.d / self.d1 - 1) * t))
|
||||
return(func)
|
||||
return (self.d - self.d1) * cos(t) / 2 + self.d1 / 2 * cos(
|
||||
(self.d / self.d1 - 1) * t
|
||||
)
|
||||
|
||||
return func
|
||||
|
||||
def hypocycloid_y(self):
|
||||
def func(t):
|
||||
return((self.d - self.d1)*sin(t)/2 - self.d1/2 * sin((self.d/self.d1 - 1)*t))
|
||||
return(func)
|
||||
return (self.d - self.d1) * sin(t) / 2 - self.d1 / 2 * sin(
|
||||
(self.d / self.d1 - 1) * t
|
||||
)
|
||||
|
||||
return func
|
||||
|
||||
def inner_end(self):
|
||||
return(
|
||||
-((self.d1*arccos((2*self.d1**2 - self.di**2 -
|
||||
2*self.d1*self.d + self.d**2)/(2.*self.d1 *
|
||||
(self.d1 - self.d))))/self.d)
|
||||
return -(
|
||||
(
|
||||
self.d1
|
||||
* arccos(
|
||||
(2 * self.d1**2 - self.di**2 - 2 * self.d1 * self.d + self.d**2)
|
||||
/ (2.0 * self.d1 * (self.d1 - self.d))
|
||||
)
|
||||
)
|
||||
/ self.d
|
||||
)
|
||||
|
||||
def outer_end(self):
|
||||
return(
|
||||
(self.d2*arccos((2*self.d2**2 - self.da**2 +
|
||||
2*self.d2*self.d + self.d**2) /
|
||||
(2.*self.d2*(self.d2 + self.d))))/self.d
|
||||
)
|
||||
return (
|
||||
self.d2
|
||||
* arccos(
|
||||
(2 * self.d2**2 - self.da**2 + 2 * self.d2 * self.d + self.d**2)
|
||||
/ (2.0 * self.d2 * (self.d2 + self.d))
|
||||
)
|
||||
) / self.d
|
||||
|
||||
def points(self, num=10):
|
||||
|
||||
inner_x = self.hypocycloid_x()
|
||||
inner_y = self.hypocycloid_y()
|
||||
outer_x = self.epicycloid_x()
|
||||
@@ -95,12 +113,18 @@ class CycloidTooth():
|
||||
pts1 = vstack([pts_inner[:-2], pts_outer])
|
||||
rot = rotation(self.phipart / 4 - self.angular_backlash / 2)
|
||||
pts1 = rot(pts1)
|
||||
ref = reflection(0.)
|
||||
ref = reflection(0.0)
|
||||
pts2 = ref(pts1)[::-1]
|
||||
one_tooth = [pts1, array([pts1[-1], pts2[0]]), pts2]
|
||||
return(one_tooth)
|
||||
return one_tooth
|
||||
|
||||
def _update(self):
|
||||
self.__init__(m=self.m, z=self.z, z1=self.z1, z2=self.z2,
|
||||
clearance=self.clearance, backlash=self.backlash, head=self.head)
|
||||
|
||||
self.__init__(
|
||||
m=self.m,
|
||||
z=self.z,
|
||||
z1=self.z1,
|
||||
z2=self.z2,
|
||||
clearance=self.clearance,
|
||||
backlash=self.backlash,
|
||||
head=self.head,
|
||||
)
|
||||
|
||||
@@ -17,13 +17,43 @@
|
||||
# ***************************************************************************
|
||||
|
||||
from __future__ import division
|
||||
from numpy import tan, cos, sin, sqrt, arctan, pi, array, linspace, transpose, vstack, ndarray
|
||||
from ._functions import nearestpts, rotation, reflection, trimfunc, diff_norm, translation
|
||||
from numpy import (
|
||||
tan,
|
||||
cos,
|
||||
sin,
|
||||
sqrt,
|
||||
arctan,
|
||||
pi,
|
||||
array,
|
||||
linspace,
|
||||
transpose,
|
||||
vstack,
|
||||
ndarray,
|
||||
)
|
||||
from ._functions import (
|
||||
nearestpts,
|
||||
rotation,
|
||||
reflection,
|
||||
trimfunc,
|
||||
diff_norm,
|
||||
translation,
|
||||
)
|
||||
|
||||
|
||||
class InvoluteTooth():
|
||||
def __init__(self, m=5, z=15, pressure_angle=20 * pi / 180., clearance=0.12, shift=0.5, beta=0.,
|
||||
undercut=False, backlash=0.00, head=0.00, properties_from_tool=False):
|
||||
class InvoluteTooth:
|
||||
def __init__(
|
||||
self,
|
||||
m=5,
|
||||
z=15,
|
||||
pressure_angle=20 * pi / 180.0,
|
||||
clearance=0.12,
|
||||
shift=0.5,
|
||||
beta=0.0,
|
||||
undercut=False,
|
||||
backlash=0.00,
|
||||
head=0.00,
|
||||
properties_from_tool=False,
|
||||
):
|
||||
self.pressure_angle = pressure_angle
|
||||
self.beta = beta
|
||||
self.m_n = m
|
||||
@@ -32,14 +62,13 @@ class InvoluteTooth():
|
||||
self.shift = shift
|
||||
self.clearance = clearance
|
||||
self.backlash = backlash
|
||||
self.head = head # factor, rename!!!
|
||||
self.head = head # factor, rename!!!
|
||||
self.properties_from_tool = properties_from_tool
|
||||
self._calc_gear_factors()
|
||||
|
||||
def _calc_gear_factors(self):
|
||||
if self.properties_from_tool:
|
||||
self.pressure_angle_t = arctan(
|
||||
tan(self.pressure_angle) / cos(self.beta))
|
||||
self.pressure_angle_t = arctan(tan(self.pressure_angle) / cos(self.beta))
|
||||
self.m = self.m_n / cos(self.beta)
|
||||
else:
|
||||
self.pressure_angle_t = self.pressure_angle
|
||||
@@ -47,32 +76,47 @@ class InvoluteTooth():
|
||||
|
||||
self.pitch = self.m * pi
|
||||
self.c = self.clearance * self.m_n
|
||||
self.midpoint = [0., 0.]
|
||||
self.midpoint = [0.0, 0.0]
|
||||
self.d = self.z * self.m
|
||||
self.dw = self.m * self.z
|
||||
self.da = self.dw + 2. * self.m_n + 2. * \
|
||||
(self.shift + self.head) * self.m_n
|
||||
self.df = self.dw - 2. * self.m_n - \
|
||||
2 * self.c + 2. * self.shift * self.m_n
|
||||
self.da = self.dw + 2.0 * self.m_n + 2.0 * (self.shift + self.head) * self.m_n
|
||||
self.df = self.dw - 2.0 * self.m_n - 2 * self.c + 2.0 * self.shift * self.m_n
|
||||
self.dg = self.d * cos(self.pressure_angle_t)
|
||||
self.phipart = 2 * pi / self.z
|
||||
|
||||
self.undercut_end = sqrt(-self.df ** 2 + self.da ** 2) / self.da
|
||||
self.undercut_rot = (-self.df / self.dw * tan(arctan((2 * ((self.m * pi) / 4. -
|
||||
(self.c + self.m_n) * tan(self.pressure_angle_t))) / self.df)))
|
||||
self.undercut_end = sqrt(-(self.df**2) + self.da**2) / self.da
|
||||
self.undercut_rot = (
|
||||
-self.df
|
||||
/ self.dw
|
||||
* tan(
|
||||
arctan(
|
||||
(
|
||||
2
|
||||
* (
|
||||
(self.m * pi) / 4.0
|
||||
- (self.c + self.m_n) * tan(self.pressure_angle_t)
|
||||
)
|
||||
)
|
||||
/ self.df
|
||||
)
|
||||
)
|
||||
)
|
||||
|
||||
self.involute_end = sqrt(self.da ** 2 - self.dg ** 2) / self.dg
|
||||
self.involute_rot1 = sqrt(-self.dg ** 2 + (self.dw) ** 2) / self.dg - arctan(
|
||||
sqrt(-self.dg ** 2 + (self.dw) ** 2) / self.dg)
|
||||
self.involute_rot2 = self.m / \
|
||||
(self.d) * (pi / 2 + 2 * self.shift * tan(self.pressure_angle_t))
|
||||
self.involute_rot2 = 1 / self.z * \
|
||||
(pi / 2 + 2 * self.shift * tan(self.pressure_angle_t))
|
||||
self.involute_end = sqrt(self.da**2 - self.dg**2) / self.dg
|
||||
self.involute_rot1 = sqrt(-(self.dg**2) + (self.dw) ** 2) / self.dg - arctan(
|
||||
sqrt(-(self.dg**2) + (self.dw) ** 2) / self.dg
|
||||
)
|
||||
self.involute_rot2 = (
|
||||
self.m / (self.d) * (pi / 2 + 2 * self.shift * tan(self.pressure_angle_t))
|
||||
)
|
||||
self.involute_rot2 = (
|
||||
1 / self.z * (pi / 2 + 2 * self.shift * tan(self.pressure_angle_t))
|
||||
)
|
||||
self.involute_rot = self.involute_rot1 + self.involute_rot2
|
||||
self.angular_backlash = self.backlash / (self.d / 2)
|
||||
self.involute_start = 0.
|
||||
self.involute_start = 0.0
|
||||
if self.dg <= self.df:
|
||||
self.involute_start = sqrt(self.df ** 2 - self.dg ** 2) / self.dg
|
||||
self.involute_start = sqrt(self.df**2 - self.dg**2) / self.dg
|
||||
|
||||
def undercut_points(self, num=10):
|
||||
pts = linspace(0, self.undercut_end, num=num)
|
||||
@@ -82,9 +126,10 @@ class InvoluteTooth():
|
||||
y = array(list(map(fy, pts)))
|
||||
xy = transpose([x, y])
|
||||
rotate = rotation(
|
||||
self.undercut_rot + self.phipart / 2 - self.angular_backlash / 2)
|
||||
self.undercut_rot + self.phipart / 2 - self.angular_backlash / 2
|
||||
)
|
||||
xy = rotate(xy)
|
||||
return(array(xy))
|
||||
return array(xy)
|
||||
|
||||
def involute_points(self, num=10):
|
||||
pts = linspace(self.involute_start, self.involute_end, num=num)
|
||||
@@ -94,7 +139,7 @@ class InvoluteTooth():
|
||||
y = array(list(map(fy, pts)))
|
||||
rot = rotation(self.involute_rot - self.angular_backlash / 2)
|
||||
xy = rot(transpose(array([x, y])))
|
||||
return(xy)
|
||||
return xy
|
||||
|
||||
def points(self, num=10):
|
||||
l1 = self.undercut_points(num=num)
|
||||
@@ -109,7 +154,8 @@ class InvoluteTooth():
|
||||
u1 = False
|
||||
if self.dg > self.df:
|
||||
u1 = vstack(
|
||||
[[l2[0] * self.df / (diff_norm(l2[0], [0, 0]) * 2)], [l2[0]]])
|
||||
[[l2[0] * self.df / (diff_norm(l2[0], [0, 0]) * 2)], [l2[0]]]
|
||||
)
|
||||
e1 = l2
|
||||
else:
|
||||
e1 = l2
|
||||
@@ -121,35 +167,39 @@ class InvoluteTooth():
|
||||
else:
|
||||
u2 = reflect(u1)[::-1]
|
||||
one_tooth = [u1, e1, [e1[-1], e2[0]], e2, u2]
|
||||
return(one_tooth)
|
||||
return one_tooth
|
||||
|
||||
def gearfunc(self, x):
|
||||
rot = rotation(2 * x / self.dw, self.midpoint)
|
||||
return(rot)
|
||||
return rot
|
||||
|
||||
def undercut_function_x(self):
|
||||
def func(psi):
|
||||
return(
|
||||
cos(psi - (self.df * tan(psi)) / self.dw) * sqrt(self.df ** 2 / 4 +
|
||||
(self.df ** 2 * tan(psi) ** 2) / 4.))
|
||||
return(func)
|
||||
return cos(psi - (self.df * tan(psi)) / self.dw) * sqrt(
|
||||
self.df**2 / 4 + (self.df**2 * tan(psi) ** 2) / 4.0
|
||||
)
|
||||
|
||||
return func
|
||||
|
||||
def undercut_function_y(self):
|
||||
def func(psi):
|
||||
return(
|
||||
sin(psi - (self.df * tan(psi)) / self.dw) * sqrt(self.df ** 2 / 4 +
|
||||
(self.df ** 2 * tan(psi) ** 2) / 4.))
|
||||
return(func)
|
||||
return sin(psi - (self.df * tan(psi)) / self.dw) * sqrt(
|
||||
self.df**2 / 4 + (self.df**2 * tan(psi) ** 2) / 4.0
|
||||
)
|
||||
|
||||
return func
|
||||
|
||||
def involute_function_x(self):
|
||||
def func(phi):
|
||||
return(self.dg / 2 * cos(phi) + phi * self.dg / 2 * sin(phi))
|
||||
return(func)
|
||||
return self.dg / 2 * cos(phi) + phi * self.dg / 2 * sin(phi)
|
||||
|
||||
return func
|
||||
|
||||
def involute_function_y(self):
|
||||
def func(phi):
|
||||
return(self.dg / 2 * sin(phi) - phi * self.dg / 2 * cos(phi))
|
||||
return(func)
|
||||
return self.dg / 2 * sin(phi) - phi * self.dg / 2 * cos(phi)
|
||||
|
||||
return func
|
||||
|
||||
def _update(self):
|
||||
if not hasattr(self, "properties_from_tool"):
|
||||
@@ -158,8 +208,19 @@ class InvoluteTooth():
|
||||
|
||||
|
||||
class InvoluteRack(object):
|
||||
def __init__(self, m=5, z=15, pressure_angle=20 * pi / 180., thickness=5, beta=0, head=0, clearance=0.25,
|
||||
properties_from_tool=False, add_endings=False, simplified=False):
|
||||
def __init__(
|
||||
self,
|
||||
m=5,
|
||||
z=15,
|
||||
pressure_angle=20 * pi / 180.0,
|
||||
thickness=5,
|
||||
beta=0,
|
||||
head=0,
|
||||
clearance=0.25,
|
||||
properties_from_tool=False,
|
||||
add_endings=False,
|
||||
simplified=False,
|
||||
):
|
||||
self.pressure_angle = pressure_angle
|
||||
self.thickness = thickness
|
||||
self.m = m
|
||||
@@ -171,8 +232,7 @@ class InvoluteRack(object):
|
||||
self.add_endings = add_endings
|
||||
self.simplified = simplified
|
||||
|
||||
|
||||
# this is not good. Find better way to stay backward compatible -> versions
|
||||
# this is not good. Find better way to stay backward compatible -> versions
|
||||
def _update(self):
|
||||
if not hasattr(self, "add_endings"):
|
||||
self.add_endings = True
|
||||
@@ -180,7 +240,6 @@ class InvoluteRack(object):
|
||||
self.simplified = False
|
||||
|
||||
def points(self, num=10):
|
||||
import copy
|
||||
m, m_n, pitch, pressure_angle_t = self.compute_properties()
|
||||
|
||||
a = (2 + self.head + self.clearance) * m_n * tan(pressure_angle_t)
|
||||
@@ -189,21 +248,21 @@ class InvoluteRack(object):
|
||||
[-m_n * (1 + self.clearance), -a - b],
|
||||
[m_n * (1 + self.head), -b],
|
||||
[m_n * (1 + self.head), b],
|
||||
[-m_n * (1 + self.clearance), a + b]
|
||||
[-m_n * (1 + self.clearance), a + b],
|
||||
]
|
||||
teeth = [tooth]
|
||||
trans = translation([0., pitch, 0.])
|
||||
trans = translation([0.0, pitch, 0.0])
|
||||
for i in range(self.z - 1):
|
||||
if self.simplified and i > 3 and i < (self.z - 6):
|
||||
tooth = trans(tooth).tolist()
|
||||
else:
|
||||
tooth = trans(tooth).tolist()
|
||||
teeth.append(copy.deepcopy(tooth))
|
||||
teeth.append(tooth.copy())
|
||||
if self.simplified and (i == 3):
|
||||
teeth[-1].pop()
|
||||
teeth[-1].pop()
|
||||
teeth[-1][-1][0] = 0
|
||||
teeth[-1][-1][1] -= a / 2
|
||||
teeth[-1][-1][1] -= a / 2
|
||||
if self.simplified and (i == self.z - 6):
|
||||
teeth[-1].pop(0)
|
||||
teeth[-1].pop(0)
|
||||
@@ -212,14 +271,18 @@ class InvoluteRack(object):
|
||||
|
||||
teeth = array([v for t in teeth for v in t]) # flattening
|
||||
if self.add_endings:
|
||||
ext1 = teeth[0] + array([0., a + b - pitch / 2])
|
||||
ext2 = teeth[-1] - array([0., a + b - pitch / 2])
|
||||
teeth = [ext1.tolist(), ext1.tolist()] + teeth.tolist() + [ext2.tolist(), ext2.tolist()]
|
||||
ext1 = teeth[0] + array([0.0, a + b - pitch / 2])
|
||||
ext2 = teeth[-1] - array([0.0, a + b - pitch / 2])
|
||||
teeth = (
|
||||
[ext1.tolist(), ext1.tolist()]
|
||||
+ teeth.tolist()
|
||||
+ [ext2.tolist(), ext2.tolist()]
|
||||
)
|
||||
else:
|
||||
teeth = [teeth[0].tolist()] + teeth.tolist() + [teeth[-1].tolist()]
|
||||
#teeth.append(list(teeth[-1]))
|
||||
# teeth.append(list(teeth[-1]))
|
||||
teeth[0][0] -= self.thickness
|
||||
#teeth.append(list(teeth[0]))
|
||||
# teeth.append(list(teeth[0]))
|
||||
teeth[-1][0] -= self.thickness
|
||||
teeth.append(teeth[0])
|
||||
return array(teeth)
|
||||
@@ -232,7 +295,7 @@ class InvoluteRack(object):
|
||||
else:
|
||||
pressure_angle_t = self.pressure_angle
|
||||
m = self.m
|
||||
m_n = self.m
|
||||
m_n = self.m
|
||||
|
||||
pitch = m * pi
|
||||
return m, m_n, pitch, pressure_angle_t
|
||||
|
||||
@@ -7,13 +7,14 @@ from ._functions import rotation, rotation3D
|
||||
|
||||
class _GearProfile(object):
|
||||
rot3D = False
|
||||
|
||||
def profile(self, num=10):
|
||||
tooth = self.points(num=num)
|
||||
tooth = [list(point) for wire in tooth for point in wire]
|
||||
if self.rot3D:
|
||||
rot = rotation3D( np.pi * 2 / self.z)
|
||||
rot = rotation3D(np.pi * 2 / self.z)
|
||||
else:
|
||||
rot = rotation(- np.pi * 2 / self.z)
|
||||
rot = rotation(-np.pi * 2 / self.z)
|
||||
profile = tooth
|
||||
for i in range(self.z - 1):
|
||||
tooth = rot(tooth).tolist()
|
||||
@@ -21,19 +22,19 @@ class _GearProfile(object):
|
||||
profile.append(profile[0])
|
||||
return np.array(profile)
|
||||
|
||||
|
||||
class InvoluteProfile(InvoluteTooth, _GearProfile):
|
||||
pass
|
||||
|
||||
|
||||
class CycloidProfile(CycloidTooth, _GearProfile):
|
||||
pass
|
||||
|
||||
|
||||
class BevelProfile(BevelTooth, _GearProfile):
|
||||
rot3D = True
|
||||
|
||||
|
||||
class InvoluteRackProfile(InvoluteRack):
|
||||
def profile(self):
|
||||
return self.points()
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
21
setup.py
21
setup.py
@@ -1,15 +1,14 @@
|
||||
from setuptools import setup
|
||||
from pygears import __version__
|
||||
|
||||
setup(name='freecad.gears',
|
||||
version=str(__version__),
|
||||
packages=['freecad',
|
||||
'freecad.gears',
|
||||
'pygears'],
|
||||
maintainer="looooo",
|
||||
maintainer_email="sppedflyer@gmail.com",
|
||||
url="https://github.com/looooo/FCGear",
|
||||
description="gears for FreeCAD",
|
||||
install_requires=['numpy'],
|
||||
include_package_data=True
|
||||
setup(
|
||||
name="freecad.gears",
|
||||
version=str(__version__),
|
||||
packages=["freecad", "freecad.gears", "pygears"],
|
||||
maintainer="looooo",
|
||||
maintainer_email="sppedflyer@gmail.com",
|
||||
url="https://github.com/looooo/FCGear",
|
||||
description="gears for FreeCAD",
|
||||
install_requires=["numpy", "scipy"],
|
||||
include_package_data=True,
|
||||
)
|
||||
|
||||
Reference in New Issue
Block a user