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0825578778 |
7
.mailmap
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7
.mailmap
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@@ -0,0 +1,7 @@
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forbes <contact@kindred-systems.com> forbes <joseph.forbes@kindred-systems.com>
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forbes <contact@kindred-systems.com> forbes <zoe.forbes@kindred-systems.com>
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forbes <contact@kindred-systems.com> forbes-0023 <joseph.forbes@kindred-systems.com>
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forbes <contact@kindred-systems.com> forbes-0023 <zoe.forbes@kindred-systems.com>
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forbes <contact@kindred-systems.com> josephforbes23 <joseph.forbes@kindred-systems.com>
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forbes <contact@kindred-systems.com> Zoe Forbes <forbes@copernicus-9.kindred.internal>
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forbes <contact@kindred-systems.com> admin <admin@kindred-systems.com>
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@@ -21,12 +21,21 @@ import numpy as np
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from .constraints import (
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AngleConstraint,
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ConcentricConstraint,
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ConstraintBase,
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CylindricalConstraint,
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DistancePointPointConstraint,
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LineInPlaneConstraint,
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ParallelConstraint,
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PerpendicularConstraint,
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PlanarConstraint,
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PointInPlaneConstraint,
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RevoluteConstraint,
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ScrewConstraint,
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SliderConstraint,
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UniversalConstraint,
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)
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from .geometry import cross3, dot3, marker_z_axis
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from .geometry import cross3, dot3, marker_z_axis, point_plane_distance, sub3
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from .params import ParamTable
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@@ -107,6 +116,33 @@ def _build_half_space(
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if isinstance(obj, PerpendicularConstraint):
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return _perpendicular_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, PlanarConstraint):
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return _planar_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, RevoluteConstraint):
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return _revolute_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, ConcentricConstraint):
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return _concentric_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, PointInPlaneConstraint):
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return _point_in_plane_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, LineInPlaneConstraint):
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return _line_in_plane_half_space(obj, constraint_idx, env, params)
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if isinstance(obj, CylindricalConstraint):
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return _axis_direction_half_space(obj, constraint_idx, env)
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if isinstance(obj, SliderConstraint):
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return _axis_direction_half_space(obj, constraint_idx, env)
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if isinstance(obj, ScrewConstraint):
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return _axis_direction_half_space(obj, constraint_idx, env)
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if isinstance(obj, UniversalConstraint):
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return _universal_half_space(obj, constraint_idx, env)
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return None
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@@ -212,6 +248,312 @@ def _parallel_half_space(
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)
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def _planar_half_space(
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obj: PlanarConstraint,
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constraint_idx: int,
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env: dict[str, float],
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params: ParamTable,
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) -> HalfSpace | None:
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"""Half-space for Planar: track which side of the plane the point is on
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AND which direction the normals face.
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A Planar constraint has parallel normals (cross product = 0) plus
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point-in-plane (signed distance = 0). Both have branch ambiguity:
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the normals can be same-direction or opposite, and the point can
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approach the plane from either side. We track the signed distance
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from marker_i to the plane defined by marker_j — this captures
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the plane-side and is the primary drift mode during drag.
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"""
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# Point-in-plane signed distance as indicator
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p_i = obj.body_i.world_point(*obj.marker_i_pos)
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p_j = obj.body_j.world_point(*obj.marker_j_pos)
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z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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d_expr = point_plane_distance(p_i, p_j, z_j)
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d_val = d_expr.eval(env)
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# Also track normal alignment (same as Parallel half-space)
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z_i = marker_z_axis(obj.body_i, obj.marker_i_quat)
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dot_expr = dot3(z_i, z_j)
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dot_val = dot_expr.eval(env)
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normal_ref_sign = math.copysign(1.0, dot_val) if abs(dot_val) > 1e-14 else 1.0
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# If offset is zero and distance is near-zero, we still need the normal
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# direction indicator to prevent flipping through the plane.
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# Use the normal dot product as the primary indicator when the point
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# is already on the plane (distance ≈ 0).
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if abs(d_val) < 1e-10:
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# Point is on the plane — track normal direction instead
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def indicator(e: dict[str, float]) -> float:
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return dot_expr.eval(e)
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ref_sign = normal_ref_sign
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else:
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# Point is off-plane — track which side
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def indicator(e: dict[str, float]) -> float:
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return d_expr.eval(e)
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ref_sign = math.copysign(1.0, d_val)
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# Correction: reflect the moving body's position through the plane
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moving_body = obj.body_j if not obj.body_j.grounded else obj.body_i
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if moving_body.grounded:
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return None
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px_name = f"{moving_body.part_id}/tx"
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py_name = f"{moving_body.part_id}/ty"
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pz_name = f"{moving_body.part_id}/tz"
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def correction(p: ParamTable, _val: float) -> None:
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e = p.get_env()
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# Recompute signed distance and normal direction
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d_cur = d_expr.eval(e)
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nx = z_j[0].eval(e)
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ny = z_j[1].eval(e)
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nz = z_j[2].eval(e)
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n_len = math.sqrt(nx * nx + ny * ny + nz * nz)
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if n_len < 1e-15:
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return
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nx, ny, nz = nx / n_len, ny / n_len, nz / n_len
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# Reflect through plane: move body by -2*d along normal
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sign = -1.0 if moving_body is obj.body_j else 1.0
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if not p.is_fixed(px_name):
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p.set_value(px_name, p.get_value(px_name) + sign * 2.0 * d_cur * nx)
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if not p.is_fixed(py_name):
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p.set_value(py_name, p.get_value(py_name) + sign * 2.0 * d_cur * ny)
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if not p.is_fixed(pz_name):
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p.set_value(pz_name, p.get_value(pz_name) + sign * 2.0 * d_cur * nz)
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=indicator,
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correction_fn=correction,
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)
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def _revolute_half_space(
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obj: RevoluteConstraint,
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constraint_idx: int,
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env: dict[str, float],
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params: ParamTable,
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) -> HalfSpace | None:
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"""Half-space for Revolute: track hinge axis direction.
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A revolute has coincident origins + parallel Z-axes. The parallel
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axes can flip direction (same ambiguity as Parallel). Track
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dot(z_i, z_j) to prevent the axis from inverting.
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"""
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z_i = marker_z_axis(obj.body_i, obj.marker_i_quat)
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z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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dot_expr = dot3(z_i, z_j)
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ref_val = dot_expr.eval(env)
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ref_sign = math.copysign(1.0, ref_val) if abs(ref_val) > 1e-14 else 1.0
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: dot_expr.eval(e),
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)
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def _concentric_half_space(
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obj: ConcentricConstraint,
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constraint_idx: int,
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env: dict[str, float],
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params: ParamTable,
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) -> HalfSpace | None:
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"""Half-space for Concentric: track axis direction.
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Concentric has parallel axes + point-on-line. The parallel axes
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can flip direction. Track dot(z_i, z_j).
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"""
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z_i = marker_z_axis(obj.body_i, obj.marker_i_quat)
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z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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dot_expr = dot3(z_i, z_j)
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ref_val = dot_expr.eval(env)
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ref_sign = math.copysign(1.0, ref_val) if abs(ref_val) > 1e-14 else 1.0
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: dot_expr.eval(e),
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)
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def _point_in_plane_half_space(
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obj: PointInPlaneConstraint,
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constraint_idx: int,
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env: dict[str, float],
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params: ParamTable,
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) -> HalfSpace | None:
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"""Half-space for PointInPlane: track which side of the plane.
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The signed distance to the plane can be satisfied from either side.
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Track which side the initial configuration is on.
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"""
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p_i = obj.body_i.world_point(*obj.marker_i_pos)
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p_j = obj.body_j.world_point(*obj.marker_j_pos)
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n_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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d_expr = point_plane_distance(p_i, p_j, n_j)
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d_val = d_expr.eval(env)
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if abs(d_val) < 1e-10:
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return None # already on the plane, no branch to track
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ref_sign = math.copysign(1.0, d_val)
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moving_body = obj.body_j if not obj.body_j.grounded else obj.body_i
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if moving_body.grounded:
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return None
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px_name = f"{moving_body.part_id}/tx"
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py_name = f"{moving_body.part_id}/ty"
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pz_name = f"{moving_body.part_id}/tz"
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def correction(p: ParamTable, _val: float) -> None:
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e = p.get_env()
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d_cur = d_expr.eval(e)
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nx = n_j[0].eval(e)
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ny = n_j[1].eval(e)
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nz = n_j[2].eval(e)
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n_len = math.sqrt(nx * nx + ny * ny + nz * nz)
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if n_len < 1e-15:
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return
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nx, ny, nz = nx / n_len, ny / n_len, nz / n_len
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sign = -1.0 if moving_body is obj.body_j else 1.0
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if not p.is_fixed(px_name):
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p.set_value(px_name, p.get_value(px_name) + sign * 2.0 * d_cur * nx)
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if not p.is_fixed(py_name):
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p.set_value(py_name, p.get_value(py_name) + sign * 2.0 * d_cur * ny)
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if not p.is_fixed(pz_name):
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p.set_value(pz_name, p.get_value(pz_name) + sign * 2.0 * d_cur * nz)
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: d_expr.eval(e),
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correction_fn=correction,
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)
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def _line_in_plane_half_space(
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obj: LineInPlaneConstraint,
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constraint_idx: int,
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env: dict[str, float],
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params: ParamTable,
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) -> HalfSpace | None:
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"""Half-space for LineInPlane: track which side of the plane.
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Same plane-side ambiguity as PointInPlane.
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"""
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p_i = obj.body_i.world_point(*obj.marker_i_pos)
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p_j = obj.body_j.world_point(*obj.marker_j_pos)
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n_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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d_expr = point_plane_distance(p_i, p_j, n_j)
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d_val = d_expr.eval(env)
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if abs(d_val) < 1e-10:
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return None
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ref_sign = math.copysign(1.0, d_val)
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moving_body = obj.body_j if not obj.body_j.grounded else obj.body_i
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if moving_body.grounded:
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return None
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px_name = f"{moving_body.part_id}/tx"
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py_name = f"{moving_body.part_id}/ty"
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pz_name = f"{moving_body.part_id}/tz"
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def correction(p: ParamTable, _val: float) -> None:
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e = p.get_env()
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d_cur = d_expr.eval(e)
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nx = n_j[0].eval(e)
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ny = n_j[1].eval(e)
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nz = n_j[2].eval(e)
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n_len = math.sqrt(nx * nx + ny * ny + nz * nz)
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if n_len < 1e-15:
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return
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nx, ny, nz = nx / n_len, ny / n_len, nz / n_len
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sign = -1.0 if moving_body is obj.body_j else 1.0
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if not p.is_fixed(px_name):
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p.set_value(px_name, p.get_value(px_name) + sign * 2.0 * d_cur * nx)
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if not p.is_fixed(py_name):
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p.set_value(py_name, p.get_value(py_name) + sign * 2.0 * d_cur * ny)
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if not p.is_fixed(pz_name):
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p.set_value(pz_name, p.get_value(pz_name) + sign * 2.0 * d_cur * nz)
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: d_expr.eval(e),
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correction_fn=correction,
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)
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def _axis_direction_half_space(
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obj,
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constraint_idx: int,
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env: dict[str, float],
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) -> HalfSpace | None:
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"""Half-space for any constraint with parallel Z-axes (Cylindrical, Slider, Screw).
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Tracks dot(z_i, z_j) to prevent axis inversion.
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"""
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z_i = marker_z_axis(obj.body_i, obj.marker_i_quat)
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z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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dot_expr = dot3(z_i, z_j)
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ref_val = dot_expr.eval(env)
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ref_sign = math.copysign(1.0, ref_val) if abs(ref_val) > 1e-14 else 1.0
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return HalfSpace(
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: dot_expr.eval(e),
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)
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def _universal_half_space(
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obj: UniversalConstraint,
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constraint_idx: int,
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env: dict[str, float],
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) -> HalfSpace | None:
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"""Half-space for Universal: track which quadrant of perpendicularity.
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Universal has dot(z_i, z_j) = 0 (perpendicular). The cross product
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sign distinguishes which "side" of perpendicular.
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"""
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z_i = marker_z_axis(obj.body_i, obj.marker_i_quat)
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z_j = marker_z_axis(obj.body_j, obj.marker_j_quat)
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cx, cy, cz = cross3(z_i, z_j)
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cx_val = cx.eval(env)
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cy_val = cy.eval(env)
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cz_val = cz.eval(env)
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components = [
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(abs(cx_val), cx, cx_val),
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(abs(cy_val), cy, cy_val),
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(abs(cz_val), cz, cz_val),
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]
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_, best_expr, best_val = max(components, key=lambda t: t[0])
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if abs(best_val) < 1e-14:
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return None
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ref_sign = math.copysign(1.0, best_val)
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|
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return HalfSpace(
|
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constraint_index=constraint_idx,
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reference_sign=ref_sign,
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indicator_fn=lambda e: best_expr.eval(e),
|
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)
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# ============================================================================
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# Minimum-movement weighting
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# ============================================================================
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@@ -4,6 +4,7 @@ expression-based Newton-Raphson solver."""
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from __future__ import annotations
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import logging
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import math
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import time
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import kcsolve
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@@ -130,8 +131,7 @@ class KindredSolver(kcsolve.IKCSolver):
|
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for c in ctx.constraints:
|
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if c.limits:
|
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log.warning(
|
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"Joint limits on '%s' ignored "
|
||||
"(not yet supported by Kindred solver)",
|
||||
"Joint limits on '%s' ignored (not yet supported by Kindred solver)",
|
||||
c.id,
|
||||
)
|
||||
self._limits_warned = True
|
||||
@@ -143,8 +143,6 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
system.constraint_indices,
|
||||
system.params,
|
||||
)
|
||||
weight_vec = build_weight_vector(system.params)
|
||||
|
||||
if half_spaces:
|
||||
post_step_fn = lambda p: apply_half_space_correction(p, half_spaces)
|
||||
else:
|
||||
@@ -154,6 +152,10 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
residuals = substitution_pass(system.all_residuals, system.params)
|
||||
residuals = single_equation_pass(residuals, system.params)
|
||||
|
||||
# Build weight vector *after* pre-passes so its length matches the
|
||||
# remaining free parameters (single_equation_pass may fix some).
|
||||
weight_vec = build_weight_vector(system.params)
|
||||
|
||||
# Solve (decomposed for large assemblies, monolithic for small)
|
||||
jac_exprs = None # may be populated by _monolithic_solve
|
||||
if n_free_bodies >= _DECOMPOSE_THRESHOLD:
|
||||
@@ -255,7 +257,6 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
system.constraint_indices,
|
||||
system.params,
|
||||
)
|
||||
weight_vec = build_weight_vector(system.params)
|
||||
|
||||
if half_spaces:
|
||||
post_step_fn = lambda p: apply_half_space_correction(p, half_spaces)
|
||||
@@ -263,7 +264,17 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
post_step_fn = None
|
||||
|
||||
residuals = substitution_pass(system.all_residuals, system.params)
|
||||
residuals = single_equation_pass(residuals, system.params)
|
||||
# NOTE: single_equation_pass is intentionally skipped for drag.
|
||||
# It permanently fixes variables and removes residuals from the
|
||||
# list. During drag the dragged part's parameters change each
|
||||
# frame, which can invalidate those analytic solutions and cause
|
||||
# constraints (e.g. Planar distance=0) to stop being enforced.
|
||||
# The substitution pass alone is safe because it only replaces
|
||||
# genuinely grounded parameters with constants.
|
||||
|
||||
# Build weight vector *after* pre-passes so its length matches the
|
||||
# remaining free parameters (single_equation_pass may fix some).
|
||||
weight_vec = build_weight_vector(system.params)
|
||||
|
||||
# Build symbolic Jacobian + compile once
|
||||
from .codegen import try_compile_system
|
||||
@@ -307,6 +318,14 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
cache.half_spaces = half_spaces
|
||||
cache.weight_vec = weight_vec
|
||||
cache.post_step_fn = post_step_fn
|
||||
|
||||
# Snapshot solved quaternions for continuity enforcement in drag_step()
|
||||
env = system.params.get_env()
|
||||
cache.pre_step_quats = {}
|
||||
for body in system.bodies.values():
|
||||
if not body.grounded:
|
||||
cache.pre_step_quats[body.part_id] = body.extract_quaternion(env)
|
||||
|
||||
self._drag_cache = cache
|
||||
|
||||
# Build result
|
||||
@@ -388,6 +407,22 @@ class KindredSolver(kcsolve.IKCSolver):
|
||||
compiled_eval=cache.compiled_eval,
|
||||
)
|
||||
|
||||
# Quaternion continuity: ensure solved quaternions stay in the
|
||||
# same hemisphere as the previous step. q and -q encode the
|
||||
# same rotation, but the C++ side measures angle between the
|
||||
# old and new quaternion — if we're in the -q branch, that
|
||||
# shows up as a ~340° flip and gets rejected.
|
||||
dragged_ids = self._drag_parts or set()
|
||||
_enforce_quat_continuity(
|
||||
params, cache.system.bodies, cache.pre_step_quats, dragged_ids
|
||||
)
|
||||
|
||||
# Update the stored quaternions for the next drag step
|
||||
env = params.get_env()
|
||||
for body in cache.system.bodies.values():
|
||||
if not body.grounded:
|
||||
cache.pre_step_quats[body.part_id] = body.extract_quaternion(env)
|
||||
|
||||
result = kcsolve.SolveResult()
|
||||
result.status = (
|
||||
kcsolve.SolveStatus.Success if converged else kcsolve.SolveStatus.Failed
|
||||
@@ -451,6 +486,7 @@ class _DragCache:
|
||||
"half_spaces", # list[HalfSpace]
|
||||
"weight_vec", # ndarray or None
|
||||
"post_step_fn", # Callable or None
|
||||
"pre_step_quats", # dict[str, tuple] — last-accepted quaternions per body
|
||||
)
|
||||
|
||||
|
||||
@@ -468,6 +504,98 @@ class _System:
|
||||
)
|
||||
|
||||
|
||||
def _enforce_quat_continuity(
|
||||
params: ParamTable,
|
||||
bodies: dict,
|
||||
pre_step_quats: dict,
|
||||
dragged_ids: set,
|
||||
) -> None:
|
||||
"""Ensure solved quaternions stay close to the previous step.
|
||||
|
||||
Two levels of correction, applied to ALL non-grounded bodies
|
||||
(including dragged parts, whose params Newton re-solves):
|
||||
|
||||
1. **Hemisphere check** (cheap): if dot(q_prev, q_solved) < 0, negate
|
||||
q_solved. This catches the common q-vs-(-q) sign flip.
|
||||
|
||||
2. **Rotation angle check**: compute the rotation angle from q_prev
|
||||
to q_solved using the same formula as the C++ validator
|
||||
(2*acos(w) of the relative quaternion). If the angle exceeds
|
||||
the C++ threshold (91°), reset the body's quaternion to q_prev.
|
||||
This catches deeper branch jumps where the solver converged to a
|
||||
geometrically different but constraint-satisfying orientation.
|
||||
The next Newton iteration from the caller will re-converge from
|
||||
the safer starting point.
|
||||
|
||||
This applies to dragged parts too: the GUI sets the dragged part's
|
||||
params to the mouse-projected placement, then Newton re-solves all
|
||||
free params (including the dragged part's) to satisfy constraints.
|
||||
The solver can converge to an equivalent quaternion on the opposite
|
||||
branch, which the C++ validateNewPlacements() rejects as a >91°
|
||||
flip.
|
||||
"""
|
||||
_MAX_ANGLE = 91.0 * math.pi / 180.0 # match C++ threshold
|
||||
|
||||
for body in bodies.values():
|
||||
if body.grounded:
|
||||
continue
|
||||
prev = pre_step_quats.get(body.part_id)
|
||||
if prev is None:
|
||||
continue
|
||||
|
||||
pfx = body.part_id + "/"
|
||||
qw = params.get_value(pfx + "qw")
|
||||
qx = params.get_value(pfx + "qx")
|
||||
qy = params.get_value(pfx + "qy")
|
||||
qz = params.get_value(pfx + "qz")
|
||||
|
||||
# Level 1: hemisphere check (standard SLERP short-arc correction)
|
||||
dot = prev[0] * qw + prev[1] * qx + prev[2] * qy + prev[3] * qz
|
||||
if dot < 0.0:
|
||||
qw, qx, qy, qz = -qw, -qx, -qy, -qz
|
||||
params.set_value(pfx + "qw", qw)
|
||||
params.set_value(pfx + "qx", qx)
|
||||
params.set_value(pfx + "qy", qy)
|
||||
params.set_value(pfx + "qz", qz)
|
||||
|
||||
# Level 2: rotation angle check (catches branch jumps beyond sign flip)
|
||||
# Compute relative quaternion: q_rel = q_new * conj(q_prev)
|
||||
pw, px, py, pz = prev
|
||||
rel_w = qw * pw + qx * px + qy * py + qz * pz
|
||||
rel_x = qx * pw - qw * px - qy * pz + qz * py
|
||||
rel_y = qy * pw - qw * py - qz * px + qx * pz
|
||||
rel_z = qz * pw - qw * pz - qx * py + qy * px
|
||||
# Normalize
|
||||
rel_norm = math.sqrt(
|
||||
rel_w * rel_w + rel_x * rel_x + rel_y * rel_y + rel_z * rel_z
|
||||
)
|
||||
if rel_norm > 1e-15:
|
||||
rel_w /= rel_norm
|
||||
rel_w = max(-1.0, min(1.0, rel_w))
|
||||
|
||||
# C++ evaluateVector: angle = 2 * acos(w)
|
||||
if -1.0 < rel_w < 1.0:
|
||||
angle = 2.0 * math.acos(rel_w)
|
||||
else:
|
||||
angle = 0.0
|
||||
|
||||
if abs(angle) > _MAX_ANGLE:
|
||||
# The solver jumped to a different constraint branch.
|
||||
# Reset to the previous step's quaternion — the caller's
|
||||
# Newton solve was already complete, so this just ensures
|
||||
# the output stays near the previous configuration.
|
||||
log.debug(
|
||||
"_enforce_quat_continuity: %s jumped %.1f deg, "
|
||||
"resetting to previous quaternion",
|
||||
body.part_id,
|
||||
math.degrees(angle),
|
||||
)
|
||||
params.set_value(pfx + "qw", pw)
|
||||
params.set_value(pfx + "qx", px)
|
||||
params.set_value(pfx + "qy", py)
|
||||
params.set_value(pfx + "qz", pz)
|
||||
|
||||
|
||||
def _build_system(ctx):
|
||||
"""Build the solver's internal representation from a SolveContext.
|
||||
|
||||
|
||||
720
tests/console_test_planar_drag.py
Normal file
720
tests/console_test_planar_drag.py
Normal file
@@ -0,0 +1,720 @@
|
||||
"""
|
||||
Console test: Cylindrical + Planar drag — reproduces #338.
|
||||
|
||||
Paste into the FreeCAD Python console (or run via exec(open(...).read())).
|
||||
|
||||
This test builds scenarios that trigger the quaternion hemisphere flip
|
||||
during drag that causes the C++ validateNewPlacements() to reject every
|
||||
step with "flipped orientation (360.0 degrees)".
|
||||
|
||||
Key insight: the C++ Rotation::evaluateVector() computes
|
||||
_angle = 2 * acos(w)
|
||||
using the RAW w component (not |w|). When the solver returns a
|
||||
quaternion in the opposite hemisphere (w < 0), the relative rotation
|
||||
relativeRot = newRot * oldRot.inverse()
|
||||
has w ≈ -1, giving angle ≈ 2*acos(-1) = 2*pi = 360 degrees.
|
||||
The 91-degree threshold then rejects it.
|
||||
|
||||
The solver's _enforce_quat_continuity SHOULD fix this, but it skips
|
||||
dragged parts. For the non-dragged bar, the fix only works if the
|
||||
pre_step_quats baseline is correct. This test reproduces the failure
|
||||
by using realistic non-identity geometry.
|
||||
"""
|
||||
|
||||
import math
|
||||
|
||||
import kcsolve
|
||||
|
||||
_results = []
|
||||
|
||||
|
||||
def _report(name, passed, detail=""):
|
||||
status = "PASS" if passed else "FAIL"
|
||||
msg = f" [{status}] {name}"
|
||||
if detail:
|
||||
msg += f" -- {detail}"
|
||||
print(msg)
|
||||
_results.append((name, passed))
|
||||
|
||||
|
||||
# ── Quaternion math ──────────────────────────────────────────────────
|
||||
|
||||
|
||||
def _qmul(a, b):
|
||||
"""Hamilton product (w, x, y, z)."""
|
||||
aw, ax, ay, az = a
|
||||
bw, bx, by, bz = b
|
||||
return (
|
||||
aw * bw - ax * bx - ay * by - az * bz,
|
||||
aw * bx + ax * bw + ay * bz - az * by,
|
||||
aw * by - ax * bz + ay * bw + az * bx,
|
||||
aw * bz + ax * by - ay * bx + az * bw,
|
||||
)
|
||||
|
||||
|
||||
def _qconj(q):
|
||||
"""Conjugate (= inverse for unit quaternion)."""
|
||||
return (q[0], -q[1], -q[2], -q[3])
|
||||
|
||||
|
||||
def _qnorm(q):
|
||||
"""Normalize quaternion."""
|
||||
n = math.sqrt(sum(c * c for c in q))
|
||||
return tuple(c / n for c in q) if n > 1e-15 else q
|
||||
|
||||
|
||||
def _axis_angle_quat(axis, angle_rad):
|
||||
"""Quaternion (w, x, y, z) for rotation about a normalized axis."""
|
||||
ax, ay, az = axis
|
||||
n = math.sqrt(ax * ax + ay * ay + az * az)
|
||||
if n < 1e-15:
|
||||
return (1.0, 0.0, 0.0, 0.0)
|
||||
ax, ay, az = ax / n, ay / n, az / n
|
||||
s = math.sin(angle_rad / 2.0)
|
||||
return (math.cos(angle_rad / 2.0), ax * s, ay * s, az * s)
|
||||
|
||||
|
||||
def _rotation_angle_cpp(q_old, q_new):
|
||||
"""Rotation angle (degrees) matching C++ validateNewPlacements().
|
||||
|
||||
C++ pipeline:
|
||||
Rotation(x, y, z, w) — stores quat as (x, y, z, w)
|
||||
evaluateVector(): _angle = 2 * acos(quat[3]) // quat[3] = w
|
||||
getRawValue(axis, angle) returns _angle
|
||||
|
||||
CRITICAL: C++ uses acos(w), NOT acos(|w|).
|
||||
When w < 0 (opposite hemisphere), acos(w) > pi/2, so angle > pi.
|
||||
For w ≈ -1 (identity rotation in wrong hemisphere): angle ≈ 2*pi = 360 deg.
|
||||
|
||||
Note: the relative rotation quaternion is constructed via
|
||||
relativeRot = newRot * oldRot.inverse()
|
||||
which goes through Rotation::operator*() and normalize()+evaluateVector().
|
||||
"""
|
||||
q_rel = _qmul(q_new, _qconj(q_old))
|
||||
q_rel = _qnorm(q_rel)
|
||||
|
||||
# q_rel is in (w, x, y, z) order. FreeCAD stores (x, y, z, w), so
|
||||
# when it constructs a Rotation from (q0=x, q1=y, q2=z, q3=w),
|
||||
# evaluateVector() reads quat[3] = w.
|
||||
w = q_rel[0]
|
||||
w = max(-1.0, min(1.0, w))
|
||||
|
||||
# C++ evaluateVector: checks (quat[3] > -1.0) && (quat[3] < 1.0)
|
||||
# Exact ±1 hits else-branch → angle = 0. In practice the multiply
|
||||
# + normalize produces values like -0.99999... which still enters
|
||||
# the acos branch. We replicate C++ exactly here.
|
||||
if w > -1.0 and w < 1.0:
|
||||
angle_rad = math.acos(w) * 2.0
|
||||
else:
|
||||
angle_rad = 0.0
|
||||
return math.degrees(angle_rad)
|
||||
|
||||
|
||||
def _rotation_angle_abs(q_old, q_new):
|
||||
"""Angle using |w| — what a CORRECT validator would use."""
|
||||
q_rel = _qmul(q_new, _qconj(q_old))
|
||||
q_rel = _qnorm(q_rel)
|
||||
w = abs(q_rel[0])
|
||||
w = min(1.0, w)
|
||||
return math.degrees(2.0 * math.acos(w))
|
||||
|
||||
|
||||
# ── Context builders ─────────────────────────────────────────────────
|
||||
|
||||
|
||||
def _build_ctx(
|
||||
ground_pos,
|
||||
ground_quat,
|
||||
bar_pos,
|
||||
bar_quat,
|
||||
cyl_marker_i_quat,
|
||||
cyl_marker_j_quat,
|
||||
cyl_marker_i_pos=(0, 0, 0),
|
||||
cyl_marker_j_pos=(0, 0, 0),
|
||||
planar_marker_i_quat=None,
|
||||
planar_marker_j_quat=None,
|
||||
planar_marker_i_pos=(0, 0, 0),
|
||||
planar_marker_j_pos=(0, 0, 0),
|
||||
planar_offset=0.0,
|
||||
):
|
||||
"""Build SolveContext with ground + bar, Cylindrical + Planar joints.
|
||||
|
||||
Uses explicit marker quaternions instead of identity, so the
|
||||
constraint geometry matches realistic assemblies.
|
||||
"""
|
||||
if planar_marker_i_quat is None:
|
||||
planar_marker_i_quat = cyl_marker_i_quat
|
||||
if planar_marker_j_quat is None:
|
||||
planar_marker_j_quat = cyl_marker_j_quat
|
||||
|
||||
ground = kcsolve.Part()
|
||||
ground.id = "ground"
|
||||
ground.placement = kcsolve.Transform()
|
||||
ground.placement.position = list(ground_pos)
|
||||
ground.placement.quaternion = list(ground_quat)
|
||||
ground.grounded = True
|
||||
|
||||
bar = kcsolve.Part()
|
||||
bar.id = "bar"
|
||||
bar.placement = kcsolve.Transform()
|
||||
bar.placement.position = list(bar_pos)
|
||||
bar.placement.quaternion = list(bar_quat)
|
||||
bar.grounded = False
|
||||
|
||||
cyl = kcsolve.Constraint()
|
||||
cyl.id = "cylindrical"
|
||||
cyl.part_i = "ground"
|
||||
cyl.marker_i = kcsolve.Transform()
|
||||
cyl.marker_i.position = list(cyl_marker_i_pos)
|
||||
cyl.marker_i.quaternion = list(cyl_marker_i_quat)
|
||||
cyl.part_j = "bar"
|
||||
cyl.marker_j = kcsolve.Transform()
|
||||
cyl.marker_j.position = list(cyl_marker_j_pos)
|
||||
cyl.marker_j.quaternion = list(cyl_marker_j_quat)
|
||||
cyl.type = kcsolve.BaseJointKind.Cylindrical
|
||||
|
||||
planar = kcsolve.Constraint()
|
||||
planar.id = "planar"
|
||||
planar.part_i = "ground"
|
||||
planar.marker_i = kcsolve.Transform()
|
||||
planar.marker_i.position = list(planar_marker_i_pos)
|
||||
planar.marker_i.quaternion = list(planar_marker_i_quat)
|
||||
planar.part_j = "bar"
|
||||
planar.marker_j = kcsolve.Transform()
|
||||
planar.marker_j.position = list(planar_marker_j_pos)
|
||||
planar.marker_j.quaternion = list(planar_marker_j_quat)
|
||||
planar.type = kcsolve.BaseJointKind.Planar
|
||||
planar.params = [planar_offset]
|
||||
|
||||
ctx = kcsolve.SolveContext()
|
||||
ctx.parts = [ground, bar]
|
||||
ctx.constraints = [cyl, planar]
|
||||
return ctx
|
||||
|
||||
|
||||
# ── Test 1: Validator function correctness ───────────────────────────
|
||||
|
||||
|
||||
def test_validator_function():
|
||||
"""Verify our _rotation_angle_cpp matches C++ behavior for hemisphere flips."""
|
||||
print("\n--- Test 1: Validator function correctness ---")
|
||||
|
||||
# Same quaternion → 0 degrees
|
||||
q = (1.0, 0.0, 0.0, 0.0)
|
||||
angle = _rotation_angle_cpp(q, q)
|
||||
_report("same quat → 0 deg", abs(angle) < 0.1, f"{angle:.1f}")
|
||||
|
||||
# Near-negated quaternion (tiny perturbation from exact -1 to avoid
|
||||
# the C++ boundary condition where |w| == 1 → angle = 0).
|
||||
# In practice the solver never returns EXACTLY -1; it returns
|
||||
# -0.999999... which enters the acos() branch and gives ~360 deg.
|
||||
q_near_neg = _qnorm((-0.99999, 0.00001, 0.0, 0.0))
|
||||
angle = _rotation_angle_cpp(q, q_near_neg)
|
||||
_report("near-negated quat → ~360 deg", angle > 350.0, f"{angle:.1f}")
|
||||
|
||||
# Same test with |w| correction → should be ~0
|
||||
angle_abs = _rotation_angle_abs(q, q_near_neg)
|
||||
_report("|w|-corrected → ~0 deg", angle_abs < 1.0, f"{angle_abs:.1f}")
|
||||
|
||||
# Non-trivial quaternion vs near-negated version (realistic float noise)
|
||||
q2 = _qnorm((-0.5181, -0.5181, 0.4812, -0.4812))
|
||||
# Simulate what happens: solver returns same rotation in opposite hemisphere
|
||||
q2_neg = _qnorm(tuple(-c + 1e-8 for c in q2))
|
||||
angle = _rotation_angle_cpp(q2, q2_neg)
|
||||
_report("real quat near-negated → >180 deg", angle > 180.0, f"{angle:.1f}")
|
||||
|
||||
# 10-degree rotation — should be fine
|
||||
q_small = _axis_angle_quat((0, 0, 1), math.radians(10))
|
||||
angle = _rotation_angle_cpp(q, q_small)
|
||||
_report("10 deg rotation → ~10 deg", abs(angle - 10.0) < 1.0, f"{angle:.1f}")
|
||||
|
||||
|
||||
# ── Test 2: Synthetic drag with realistic geometry ───────────────────
|
||||
|
||||
|
||||
def test_drag_realistic():
|
||||
"""Drag with non-identity markers and non-trivial bar orientation.
|
||||
|
||||
This reproduces the real assembly geometry:
|
||||
- Cylindrical axis is along a diagonal (not global Z)
|
||||
- Bar starts at a complex orientation far from identity
|
||||
- Drag includes axial perturbation (rotation about constraint axis)
|
||||
|
||||
The solver must re-converge the bar's orientation on each step.
|
||||
If it lands on the -q hemisphere, the C++ validator rejects.
|
||||
"""
|
||||
print("\n--- Test 2: Realistic drag with non-identity geometry ---")
|
||||
solver = kcsolve.load("kindred")
|
||||
|
||||
# Marker quaternion: rotates local Z to point along (1,1,0)/sqrt(2)
|
||||
# This means the cylindrical axis is diagonal in the XY plane
|
||||
marker_q = _qnorm(_axis_angle_quat((0, 1, 0), math.radians(45)))
|
||||
|
||||
# Bar starts at a complex orientation (from real assembly data)
|
||||
# This is close to the actual q=(-0.5181, -0.5181, 0.4812, -0.4812)
|
||||
bar_quat_init = _qnorm((-0.5181, -0.5181, 0.4812, -0.4812))
|
||||
|
||||
# Ground at a non-trivial orientation too (real assembly had q=(0.707,0,0,0.707))
|
||||
ground_quat = _qnorm((0.7071, 0.0, 0.0, 0.7071))
|
||||
|
||||
# Positions far from origin (like real assembly)
|
||||
ground_pos = (100.0, 0.0, 0.0)
|
||||
bar_pos = (500.0, -500.0, 0.0)
|
||||
|
||||
ctx = _build_ctx(
|
||||
ground_pos=ground_pos,
|
||||
ground_quat=ground_quat,
|
||||
bar_pos=bar_pos,
|
||||
bar_quat=bar_quat_init,
|
||||
cyl_marker_i_quat=marker_q,
|
||||
cyl_marker_j_quat=marker_q,
|
||||
# Planar uses identity markers (XY plane constraint)
|
||||
planar_marker_i_quat=(1, 0, 0, 0),
|
||||
planar_marker_j_quat=(1, 0, 0, 0),
|
||||
)
|
||||
|
||||
# ── Save baseline (simulates savePlacementsForUndo) ──
|
||||
baseline_quat = bar_quat_init
|
||||
|
||||
# ── pre_drag ──
|
||||
drag_result = solver.pre_drag(ctx, ["bar"])
|
||||
_report(
|
||||
"drag: pre_drag converged",
|
||||
drag_result.status == kcsolve.SolveStatus.Success,
|
||||
f"status={drag_result.status}",
|
||||
)
|
||||
|
||||
# Check pre_drag result against baseline
|
||||
for pr in drag_result.placements:
|
||||
if pr.id == "bar":
|
||||
solved_quat = tuple(pr.placement.quaternion)
|
||||
angle_cpp = _rotation_angle_cpp(baseline_quat, solved_quat)
|
||||
angle_abs = _rotation_angle_abs(baseline_quat, solved_quat)
|
||||
ok = angle_cpp <= 91.0
|
||||
_report(
|
||||
"drag: pre_drag passes validator",
|
||||
ok,
|
||||
f"C++ angle={angle_cpp:.1f}, |w| angle={angle_abs:.1f}, "
|
||||
f"q=({solved_quat[0]:+.4f},{solved_quat[1]:+.4f},"
|
||||
f"{solved_quat[2]:+.4f},{solved_quat[3]:+.4f})",
|
||||
)
|
||||
if ok:
|
||||
baseline_quat = solved_quat
|
||||
|
||||
# ── drag steps with axial perturbation ──
|
||||
n_steps = 40
|
||||
accepted = 0
|
||||
rejected = 0
|
||||
first_reject_step = None
|
||||
|
||||
for step in range(1, n_steps + 1):
|
||||
# Drag the bar along the cylindrical axis with ROTATION perturbation
|
||||
# Each step: translate along the axis + rotate about it
|
||||
t = step / n_steps
|
||||
angle_about_axis = math.radians(step * 15.0) # 15 deg/step, goes past 360
|
||||
|
||||
# The cylindrical axis direction (marker Z in ground frame)
|
||||
# For our 45-deg-rotated marker: axis ≈ (sin45, 0, cos45) in ground-local
|
||||
# But ground is also rotated. Let's just move along a diagonal.
|
||||
slide = step * 5.0
|
||||
drag_pos = [
|
||||
bar_pos[0] + slide * 0.707,
|
||||
bar_pos[1] + slide * 0.707,
|
||||
bar_pos[2],
|
||||
]
|
||||
|
||||
# Build the dragged orientation: start from bar_quat_init,
|
||||
# apply rotation about the constraint axis
|
||||
axis_rot = _axis_angle_quat((0.707, 0.707, 0), angle_about_axis)
|
||||
drag_quat = list(_qnorm(_qmul(axis_rot, bar_quat_init)))
|
||||
|
||||
pr = kcsolve.SolveResult.PartResult()
|
||||
pr.id = "bar"
|
||||
pr.placement = kcsolve.Transform()
|
||||
pr.placement.position = drag_pos
|
||||
pr.placement.quaternion = drag_quat
|
||||
|
||||
result = solver.drag_step([pr])
|
||||
converged = result.status == kcsolve.SolveStatus.Success
|
||||
|
||||
bar_quat_out = None
|
||||
for rpr in result.placements:
|
||||
if rpr.id == "bar":
|
||||
bar_quat_out = tuple(rpr.placement.quaternion)
|
||||
break
|
||||
|
||||
if bar_quat_out is None:
|
||||
_report(f"step {step:2d}", False, "bar not in result")
|
||||
rejected += 1
|
||||
continue
|
||||
|
||||
# ── Simulate validateNewPlacements() ──
|
||||
angle_cpp = _rotation_angle_cpp(baseline_quat, bar_quat_out)
|
||||
angle_abs = _rotation_angle_abs(baseline_quat, bar_quat_out)
|
||||
validator_ok = angle_cpp <= 91.0
|
||||
|
||||
if validator_ok:
|
||||
baseline_quat = bar_quat_out
|
||||
accepted += 1
|
||||
else:
|
||||
rejected += 1
|
||||
if first_reject_step is None:
|
||||
first_reject_step = step
|
||||
|
||||
_report(
|
||||
f"step {step:2d} ({step * 15:3d} deg)",
|
||||
validator_ok and converged,
|
||||
f"C++={angle_cpp:.1f} |w|={angle_abs:.1f} "
|
||||
f"{'ACCEPT' if validator_ok else 'REJECT'} "
|
||||
f"q=({bar_quat_out[0]:+.4f},{bar_quat_out[1]:+.4f},"
|
||||
f"{bar_quat_out[2]:+.4f},{bar_quat_out[3]:+.4f})",
|
||||
)
|
||||
|
||||
solver.post_drag()
|
||||
|
||||
print(f"\n Summary: accepted={accepted}/{n_steps}, rejected={rejected}/{n_steps}")
|
||||
_report(
|
||||
"drag: all steps accepted by C++ validator",
|
||||
rejected == 0,
|
||||
f"{rejected} rejected"
|
||||
+ (f", first at step {first_reject_step}" if first_reject_step else ""),
|
||||
)
|
||||
|
||||
|
||||
# ── Test 3: Drag with NEGATED initial bar quaternion ─────────────────
|
||||
|
||||
|
||||
def test_drag_negated_init():
|
||||
"""Start the bar at -q (same rotation, opposite hemisphere from solver
|
||||
convention) to maximize the chance of hemisphere mismatch.
|
||||
|
||||
The C++ side saves the FreeCAD object's current Placement.Rotation
|
||||
as the baseline. If FreeCAD stores q but the solver internally
|
||||
prefers -q, the very first solve output can differ in hemisphere.
|
||||
"""
|
||||
print("\n--- Test 3: Drag with negated initial quaternion ---")
|
||||
solver = kcsolve.load("kindred")
|
||||
|
||||
# A non-trivial orientation with w < 0
|
||||
# This is a valid unit quaternion representing a real rotation
|
||||
bar_quat_neg = _qnorm((-0.5, -0.5, 0.5, -0.5)) # w < 0
|
||||
|
||||
# The same rotation in the positive hemisphere
|
||||
bar_quat_pos = tuple(-c for c in bar_quat_neg) # w > 0
|
||||
|
||||
# Identity markers (simplify to isolate the hemisphere issue)
|
||||
ident = (1.0, 0.0, 0.0, 0.0)
|
||||
|
||||
ctx = _build_ctx(
|
||||
ground_pos=(0, 0, 0),
|
||||
ground_quat=ident,
|
||||
bar_pos=(10, 0, 0),
|
||||
bar_quat=bar_quat_neg, # Start in NEGATIVE hemisphere
|
||||
cyl_marker_i_quat=ident,
|
||||
cyl_marker_j_quat=ident,
|
||||
)
|
||||
|
||||
# C++ baseline is saved BEFORE pre_drag — so it uses the w<0 form
|
||||
baseline_quat = bar_quat_neg
|
||||
|
||||
# pre_drag: solver may normalize to positive hemisphere internally
|
||||
drag_result = solver.pre_drag(ctx, ["bar"])
|
||||
_report(
|
||||
"negated: pre_drag converged",
|
||||
drag_result.status == kcsolve.SolveStatus.Success,
|
||||
)
|
||||
|
||||
for pr in drag_result.placements:
|
||||
if pr.id == "bar":
|
||||
solved = tuple(pr.placement.quaternion)
|
||||
# Did the solver flip to positive hemisphere?
|
||||
dot = sum(a * b for a, b in zip(baseline_quat, solved))
|
||||
|
||||
angle_cpp = _rotation_angle_cpp(baseline_quat, solved)
|
||||
hemisphere_match = dot >= 0
|
||||
|
||||
_report(
|
||||
"negated: pre_drag hemisphere match",
|
||||
hemisphere_match,
|
||||
f"dot={dot:+.4f}, C++ angle={angle_cpp:.1f} deg, "
|
||||
f"baseline w={baseline_quat[0]:+.4f}, "
|
||||
f"solved w={solved[0]:+.4f}",
|
||||
)
|
||||
|
||||
validator_ok = angle_cpp <= 91.0
|
||||
_report(
|
||||
"negated: pre_drag passes C++ validator",
|
||||
validator_ok,
|
||||
f"angle={angle_cpp:.1f} deg (threshold=91)",
|
||||
)
|
||||
|
||||
if validator_ok:
|
||||
baseline_quat = solved
|
||||
|
||||
# Drag steps with small perturbation
|
||||
n_steps = 20
|
||||
accepted = 0
|
||||
rejected = 0
|
||||
first_reject = None
|
||||
|
||||
for step in range(1, n_steps + 1):
|
||||
angle_rad = math.radians(step * 18.0)
|
||||
R = 10.0
|
||||
drag_pos = [R * math.cos(angle_rad), R * math.sin(angle_rad), 0.0]
|
||||
|
||||
# Apply the drag rotation in the NEGATIVE hemisphere to match
|
||||
# how FreeCAD would track the mouse-projected placement
|
||||
z_rot = _axis_angle_quat((0, 0, 1), angle_rad)
|
||||
drag_quat = list(_qnorm(_qmul(z_rot, bar_quat_neg)))
|
||||
|
||||
pr = kcsolve.SolveResult.PartResult()
|
||||
pr.id = "bar"
|
||||
pr.placement = kcsolve.Transform()
|
||||
pr.placement.position = drag_pos
|
||||
pr.placement.quaternion = drag_quat
|
||||
|
||||
result = solver.drag_step([pr])
|
||||
|
||||
for rpr in result.placements:
|
||||
if rpr.id == "bar":
|
||||
out_q = tuple(rpr.placement.quaternion)
|
||||
angle_cpp = _rotation_angle_cpp(baseline_quat, out_q)
|
||||
ok = angle_cpp <= 91.0
|
||||
if ok:
|
||||
baseline_quat = out_q
|
||||
accepted += 1
|
||||
else:
|
||||
rejected += 1
|
||||
if first_reject is None:
|
||||
first_reject = step
|
||||
_report(
|
||||
f"neg step {step:2d} ({step * 18:3d} deg)",
|
||||
ok,
|
||||
f"C++={angle_cpp:.1f} "
|
||||
f"q=({out_q[0]:+.4f},{out_q[1]:+.4f},"
|
||||
f"{out_q[2]:+.4f},{out_q[3]:+.4f})",
|
||||
)
|
||||
break
|
||||
|
||||
solver.post_drag()
|
||||
print(f"\n Summary: accepted={accepted}/{n_steps}, rejected={rejected}/{n_steps}")
|
||||
_report(
|
||||
"negated: all steps accepted",
|
||||
rejected == 0,
|
||||
f"{rejected} rejected"
|
||||
+ (f", first at step {first_reject}" if first_reject else ""),
|
||||
)
|
||||
|
||||
|
||||
# ── Test 4: Live assembly if available ───────────────────────────────
|
||||
|
||||
|
||||
def test_live_assembly():
|
||||
"""If a FreeCAD assembly is open, extract its actual geometry and run
|
||||
the drag simulation with real markers and placements."""
|
||||
print("\n--- Test 4: Live assembly introspection ---")
|
||||
try:
|
||||
import FreeCAD as App
|
||||
except ImportError:
|
||||
_report("live: FreeCAD available", False, "not running inside FreeCAD")
|
||||
return
|
||||
|
||||
doc = App.ActiveDocument
|
||||
if doc is None:
|
||||
_report("live: document open", False, "no active document")
|
||||
return
|
||||
|
||||
asm = None
|
||||
for obj in doc.Objects:
|
||||
if obj.TypeId == "Assembly::AssemblyObject":
|
||||
asm = obj
|
||||
break
|
||||
|
||||
if asm is None:
|
||||
_report("live: assembly found", False, "no Assembly object in document")
|
||||
return
|
||||
|
||||
_report("live: assembly found", True, f"'{asm.Name}'")
|
||||
|
||||
# Introspect parts
|
||||
parts = []
|
||||
joints = []
|
||||
grounded = []
|
||||
for obj in asm.Group:
|
||||
if hasattr(obj, "TypeId"):
|
||||
if obj.TypeId == "Assembly::JointGroup":
|
||||
for jobj in obj.Group:
|
||||
if hasattr(jobj, "Proxy"):
|
||||
joints.append(jobj)
|
||||
elif hasattr(obj, "Placement"):
|
||||
parts.append(obj)
|
||||
|
||||
for jobj in joints:
|
||||
proxy = getattr(jobj, "Proxy", None)
|
||||
if proxy and type(proxy).__name__ == "GroundedJoint":
|
||||
ref = getattr(jobj, "ObjectToGround", None)
|
||||
if ref:
|
||||
grounded.append(ref.Name)
|
||||
|
||||
print(f" Parts: {len(parts)}, Joints: {len(joints)}, Grounded: {grounded}")
|
||||
|
||||
# Print each part's placement
|
||||
for p in parts:
|
||||
plc = p.Placement
|
||||
rot = plc.Rotation
|
||||
q = rot.Q # FreeCAD (x, y, z, w)
|
||||
q_wxyz = (q[3], q[0], q[1], q[2])
|
||||
pos = plc.Base
|
||||
is_gnd = p.Name in grounded
|
||||
print(
|
||||
f" {p.Label:40s} pos=({pos.x:.1f}, {pos.y:.1f}, {pos.z:.1f}) "
|
||||
f"q(wxyz)=({q_wxyz[0]:.4f}, {q_wxyz[1]:.4f}, "
|
||||
f"{q_wxyz[2]:.4f}, {q_wxyz[3]:.4f}) "
|
||||
f"{'[GROUNDED]' if is_gnd else ''}"
|
||||
)
|
||||
|
||||
# Print joint details
|
||||
for jobj in joints:
|
||||
proxy = getattr(jobj, "Proxy", None)
|
||||
ptype = type(proxy).__name__ if proxy else "unknown"
|
||||
kind = getattr(jobj, "JointType", "?")
|
||||
print(f" Joint: {jobj.Label} type={ptype} kind={kind}")
|
||||
|
||||
# Check: does any non-grounded part have w < 0 in its current quaternion?
|
||||
# That alone would cause the validator to reject on the first solve.
|
||||
for p in parts:
|
||||
if p.Name in grounded:
|
||||
continue
|
||||
q = p.Placement.Rotation.Q # (x, y, z, w)
|
||||
w = q[3]
|
||||
if w < 0:
|
||||
print(
|
||||
f"\n ** {p.Label} has w={w:.4f} < 0 in current placement! **"
|
||||
f"\n If the solver returns w>0, the C++ validator sees ~360 deg flip."
|
||||
)
|
||||
|
||||
_report("live: assembly introspected", True)
|
||||
|
||||
|
||||
# ── Test 5: Direct hemisphere flip reproduction ──────────────────────
|
||||
|
||||
|
||||
def test_hemisphere_flip_direct():
|
||||
"""Directly reproduce the hemisphere flip by feeding the solver
|
||||
a dragged placement where the quaternion is in the opposite
|
||||
hemisphere from what pre_drag returned.
|
||||
|
||||
This simulates what happens when:
|
||||
1. FreeCAD stores Placement with q = (w<0, x, y, z) form
|
||||
2. Solver normalizes to w>0 during pre_drag
|
||||
3. Next drag_step gets mouse placement in the w<0 form
|
||||
4. Solver output may flip back to w<0
|
||||
"""
|
||||
print("\n--- Test 5: Direct hemisphere flip ---")
|
||||
solver = kcsolve.load("kindred")
|
||||
|
||||
# Use a quaternion representing 90-deg rotation about Z
|
||||
# In positive hemisphere: (cos45, 0, 0, sin45) = (0.707, 0, 0, 0.707)
|
||||
# In negative hemisphere: (-0.707, 0, 0, -0.707)
|
||||
q_pos = _axis_angle_quat((0, 0, 1), math.radians(90))
|
||||
q_neg = tuple(-c for c in q_pos)
|
||||
|
||||
ident = (1.0, 0.0, 0.0, 0.0)
|
||||
|
||||
# Build context with positive-hemisphere quaternion
|
||||
ctx = _build_ctx(
|
||||
ground_pos=(0, 0, 0),
|
||||
ground_quat=ident,
|
||||
bar_pos=(10, 0, 0),
|
||||
bar_quat=q_pos,
|
||||
cyl_marker_i_quat=ident,
|
||||
cyl_marker_j_quat=ident,
|
||||
)
|
||||
|
||||
# C++ baseline saves q_pos
|
||||
baseline_quat = q_pos
|
||||
|
||||
result = solver.pre_drag(ctx, ["bar"])
|
||||
_report("flip: pre_drag converged", result.status == kcsolve.SolveStatus.Success)
|
||||
|
||||
for pr in result.placements:
|
||||
if pr.id == "bar":
|
||||
baseline_quat = tuple(pr.placement.quaternion)
|
||||
print(
|
||||
f" pre_drag baseline: ({baseline_quat[0]:+.4f},"
|
||||
f"{baseline_quat[1]:+.4f},{baseline_quat[2]:+.4f},"
|
||||
f"{baseline_quat[3]:+.4f})"
|
||||
)
|
||||
|
||||
# Now feed drag steps where we alternate hemispheres in the dragged
|
||||
# placement to see if the solver output flips
|
||||
test_drags = [
|
||||
("same hemisphere", q_pos),
|
||||
("opposite hemisphere", q_neg),
|
||||
("back to same", q_pos),
|
||||
("opposite again", q_neg),
|
||||
("large rotation pos", _axis_angle_quat((0, 0, 1), math.radians(170))),
|
||||
(
|
||||
"large rotation neg",
|
||||
tuple(-c for c in _axis_angle_quat((0, 0, 1), math.radians(170))),
|
||||
),
|
||||
]
|
||||
|
||||
for name, drag_q in test_drags:
|
||||
pr = kcsolve.SolveResult.PartResult()
|
||||
pr.id = "bar"
|
||||
pr.placement = kcsolve.Transform()
|
||||
pr.placement.position = [10.0, 0.0, 0.0]
|
||||
pr.placement.quaternion = list(drag_q)
|
||||
|
||||
result = solver.drag_step([pr])
|
||||
|
||||
for rpr in result.placements:
|
||||
if rpr.id == "bar":
|
||||
out_q = tuple(rpr.placement.quaternion)
|
||||
angle_cpp = _rotation_angle_cpp(baseline_quat, out_q)
|
||||
angle_abs = _rotation_angle_abs(baseline_quat, out_q)
|
||||
ok = angle_cpp <= 91.0
|
||||
|
||||
_report(
|
||||
f"flip: {name}",
|
||||
ok,
|
||||
f"C++={angle_cpp:.1f} |w|={angle_abs:.1f} "
|
||||
f"in_w={drag_q[0]:+.4f} out_w={out_q[0]:+.4f}",
|
||||
)
|
||||
if ok:
|
||||
baseline_quat = out_q
|
||||
break
|
||||
|
||||
solver.post_drag()
|
||||
|
||||
|
||||
# ── Run all ──────────────────────────────────────────────────────────
|
||||
|
||||
|
||||
def run_all():
|
||||
print("\n" + "=" * 70)
|
||||
print(" Console Test: Planar + Cylindrical Drag (#338 / #339)")
|
||||
print(" Realistic geometry + C++ validator simulation")
|
||||
print("=" * 70)
|
||||
|
||||
test_validator_function()
|
||||
test_drag_realistic()
|
||||
test_drag_negated_init()
|
||||
test_live_assembly()
|
||||
test_hemisphere_flip_direct()
|
||||
|
||||
# Summary
|
||||
passed = sum(1 for _, p in _results if p)
|
||||
total = len(_results)
|
||||
print(f"\n{'=' * 70}")
|
||||
print(f" {passed}/{total} passed")
|
||||
if passed < total:
|
||||
failed = [n for n, p in _results if not p]
|
||||
print(f" FAILED ({len(failed)}):")
|
||||
for f in failed:
|
||||
print(f" - {f}")
|
||||
print("=" * 70 + "\n")
|
||||
|
||||
|
||||
run_all()
|
||||
253
tests/test_drag.py
Normal file
253
tests/test_drag.py
Normal file
@@ -0,0 +1,253 @@
|
||||
"""Regression tests for interactive drag.
|
||||
|
||||
These tests exercise the drag protocol at the solver-internals level,
|
||||
verifying that constraints remain enforced across drag steps when the
|
||||
pre-pass has been applied to cached residuals.
|
||||
|
||||
Bug scenario: single_equation_pass runs during pre_drag, analytically
|
||||
solving variables from upstream constraints and baking their values as
|
||||
constants into downstream residual expressions. When a drag step
|
||||
changes those variables, the cached residuals use stale constants and
|
||||
downstream constraints (e.g. Planar distance=0) stop being enforced.
|
||||
|
||||
Fix: skip single_equation_pass in the drag path. Only substitution_pass
|
||||
(which replaces genuinely grounded parameters) is safe to cache.
|
||||
"""
|
||||
|
||||
import math
|
||||
|
||||
import pytest
|
||||
from kindred_solver.constraints import (
|
||||
CoincidentConstraint,
|
||||
PlanarConstraint,
|
||||
RevoluteConstraint,
|
||||
)
|
||||
from kindred_solver.entities import RigidBody
|
||||
from kindred_solver.newton import newton_solve
|
||||
from kindred_solver.params import ParamTable
|
||||
from kindred_solver.prepass import single_equation_pass, substitution_pass
|
||||
|
||||
ID_QUAT = (1, 0, 0, 0)
|
||||
|
||||
|
||||
def _build_residuals(bodies, constraint_objs):
|
||||
"""Build raw residual list + quat groups (no prepass)."""
|
||||
all_residuals = []
|
||||
for c in constraint_objs:
|
||||
all_residuals.extend(c.residuals())
|
||||
|
||||
quat_groups = []
|
||||
for body in bodies:
|
||||
if not body.grounded:
|
||||
all_residuals.append(body.quat_norm_residual())
|
||||
quat_groups.append(body.quat_param_names())
|
||||
|
||||
return all_residuals, quat_groups
|
||||
|
||||
|
||||
def _eval_raw_residuals(bodies, constraint_objs, params):
|
||||
"""Evaluate original constraint residuals at current param values.
|
||||
|
||||
Returns the max absolute residual value — the ground truth for
|
||||
whether constraints are satisfied regardless of prepass state.
|
||||
"""
|
||||
raw, _ = _build_residuals(bodies, constraint_objs)
|
||||
env = params.get_env()
|
||||
return max(abs(r.eval(env)) for r in raw)
|
||||
|
||||
|
||||
class TestPrepassDragRegression:
|
||||
"""single_equation_pass bakes stale values that break drag.
|
||||
|
||||
Setup: ground --Revolute--> arm --Planar(d=0)--> plate
|
||||
|
||||
The Revolute pins arm's origin to ground (fixes arm/tx, arm/ty,
|
||||
arm/tz via single_equation_pass). The Planar keeps plate coplanar
|
||||
with arm. After prepass, the Planar residual has arm's position
|
||||
baked as Const(0.0).
|
||||
|
||||
During drag: arm/tz is set to 5.0. Because arm/tz is marked fixed
|
||||
by prepass, Newton can't correct it, AND the Planar residual still
|
||||
uses Const(0.0) instead of the live value 5.0. The Revolute
|
||||
constraint (arm at origin) is silently violated.
|
||||
"""
|
||||
|
||||
def _setup(self):
|
||||
pt = ParamTable()
|
||||
ground = RigidBody("g", pt, (0, 0, 0), ID_QUAT, grounded=True)
|
||||
arm = RigidBody("arm", pt, (10, 0, 0), ID_QUAT)
|
||||
plate = RigidBody("plate", pt, (10, 5, 0), ID_QUAT)
|
||||
|
||||
constraints = [
|
||||
RevoluteConstraint(ground, (0, 0, 0), ID_QUAT, arm, (0, 0, 0), ID_QUAT),
|
||||
PlanarConstraint(arm, (0, 0, 0), ID_QUAT, plate, (0, 0, 0), ID_QUAT, offset=0.0),
|
||||
]
|
||||
bodies = [ground, arm, plate]
|
||||
return pt, bodies, constraints
|
||||
|
||||
def test_bug_stale_constants_after_single_equation_pass(self):
|
||||
"""Document the bug: prepass bakes arm/tz=0, drag breaks constraints."""
|
||||
pt, bodies, constraints = self._setup()
|
||||
raw_residuals, quat_groups = _build_residuals(bodies, constraints)
|
||||
|
||||
# Simulate OLD pre_drag: substitution + single_equation_pass
|
||||
residuals = substitution_pass(raw_residuals, pt)
|
||||
residuals = single_equation_pass(residuals, pt)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=quat_groups, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
# Verify prepass fixed arm's position params
|
||||
assert pt.is_fixed("arm/tx")
|
||||
assert pt.is_fixed("arm/ty")
|
||||
assert pt.is_fixed("arm/tz")
|
||||
|
||||
# Simulate drag: move arm up (set_value, as drag_step does)
|
||||
pt.set_value("arm/tz", 5.0)
|
||||
pt.set_value("plate/tz", 5.0) # initial guess near drag
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=quat_groups, max_iter=100, tol=1e-10)
|
||||
# Solver "converges" on the stale cached residuals
|
||||
assert ok
|
||||
|
||||
# But the TRUE constraints are violated: arm should be at z=0
|
||||
# (Revolute pins it to ground) yet it's at z=5
|
||||
max_err = _eval_raw_residuals(bodies, constraints, pt)
|
||||
assert max_err > 1.0, (
|
||||
f"Expected large raw residual violation, got {max_err:.6e}. "
|
||||
"The bug should cause the Revolute z-residual to be ~5.0"
|
||||
)
|
||||
|
||||
def test_fix_no_single_equation_pass_for_drag(self):
|
||||
"""With the fix: skip single_equation_pass, constraints hold."""
|
||||
pt, bodies, constraints = self._setup()
|
||||
raw_residuals, quat_groups = _build_residuals(bodies, constraints)
|
||||
|
||||
# Simulate FIXED pre_drag: substitution only
|
||||
residuals = substitution_pass(raw_residuals, pt)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=quat_groups, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
# arm/tz should NOT be fixed
|
||||
assert not pt.is_fixed("arm/tz")
|
||||
|
||||
# Simulate drag: move arm up
|
||||
pt.set_value("arm/tz", 5.0)
|
||||
pt.set_value("plate/tz", 5.0)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=quat_groups, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
# Newton pulls arm back to z=0 (Revolute enforced) and plate follows
|
||||
max_err = _eval_raw_residuals(bodies, constraints, pt)
|
||||
assert max_err < 1e-8, f"Raw residual violation {max_err:.6e} — constraints not satisfied"
|
||||
|
||||
|
||||
class TestCoincidentPlanarDragRegression:
|
||||
"""Coincident upstream + Planar downstream — same bug class.
|
||||
|
||||
ground --Coincident--> bracket --Planar(d=0)--> plate
|
||||
|
||||
Coincident fixes bracket/tx,ty,tz. After prepass, the Planar
|
||||
residual has bracket's position baked. Drag moves bracket;
|
||||
the Planar uses stale constants.
|
||||
"""
|
||||
|
||||
def _setup(self):
|
||||
pt = ParamTable()
|
||||
ground = RigidBody("g", pt, (0, 0, 0), ID_QUAT, grounded=True)
|
||||
bracket = RigidBody("bracket", pt, (0, 0, 0), ID_QUAT)
|
||||
plate = RigidBody("plate", pt, (10, 5, 0), ID_QUAT)
|
||||
|
||||
constraints = [
|
||||
CoincidentConstraint(ground, (0, 0, 0), bracket, (0, 0, 0)),
|
||||
PlanarConstraint(bracket, (0, 0, 0), ID_QUAT, plate, (0, 0, 0), ID_QUAT, offset=0.0),
|
||||
]
|
||||
bodies = [ground, bracket, plate]
|
||||
return pt, bodies, constraints
|
||||
|
||||
def test_bug_coincident_planar(self):
|
||||
"""Prepass fixes bracket/tz, Planar uses stale constant during drag."""
|
||||
pt, bodies, constraints = self._setup()
|
||||
raw, qg = _build_residuals(bodies, constraints)
|
||||
|
||||
residuals = substitution_pass(raw, pt)
|
||||
residuals = single_equation_pass(residuals, pt)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
assert pt.is_fixed("bracket/tz")
|
||||
|
||||
# Drag bracket up
|
||||
pt.set_value("bracket/tz", 5.0)
|
||||
pt.set_value("plate/tz", 5.0)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
# True constraints violated
|
||||
max_err = _eval_raw_residuals(bodies, constraints, pt)
|
||||
assert max_err > 1.0, f"Expected raw violation from stale prepass, got {max_err:.6e}"
|
||||
|
||||
def test_fix_coincident_planar(self):
|
||||
"""With the fix: constraints satisfied after drag."""
|
||||
pt, bodies, constraints = self._setup()
|
||||
raw, qg = _build_residuals(bodies, constraints)
|
||||
|
||||
residuals = substitution_pass(raw, pt)
|
||||
# No single_equation_pass
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
assert not pt.is_fixed("bracket/tz")
|
||||
|
||||
# Drag bracket up
|
||||
pt.set_value("bracket/tz", 5.0)
|
||||
pt.set_value("plate/tz", 5.0)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
max_err = _eval_raw_residuals(bodies, constraints, pt)
|
||||
assert max_err < 1e-8, f"Raw residual violation {max_err:.6e} — constraints not satisfied"
|
||||
|
||||
|
||||
class TestDragDoesNotBreakStaticSolve:
|
||||
"""Verify that the static solve path (with single_equation_pass) still works.
|
||||
|
||||
The fix only affects pre_drag — the static solve() path continues to
|
||||
use single_equation_pass for faster convergence.
|
||||
"""
|
||||
|
||||
def test_static_solve_still_uses_prepass(self):
|
||||
"""Static solve with single_equation_pass converges correctly."""
|
||||
pt = ParamTable()
|
||||
ground = RigidBody("g", pt, (0, 0, 0), ID_QUAT, grounded=True)
|
||||
arm = RigidBody("arm", pt, (10, 0, 0), ID_QUAT)
|
||||
plate = RigidBody("plate", pt, (10, 5, 8), ID_QUAT)
|
||||
|
||||
constraints = [
|
||||
RevoluteConstraint(ground, (0, 0, 0), ID_QUAT, arm, (0, 0, 0), ID_QUAT),
|
||||
PlanarConstraint(arm, (0, 0, 0), ID_QUAT, plate, (0, 0, 0), ID_QUAT, offset=0.0),
|
||||
]
|
||||
bodies = [ground, arm, plate]
|
||||
raw, qg = _build_residuals(bodies, constraints)
|
||||
|
||||
# Full prepass (static solve path)
|
||||
residuals = substitution_pass(raw, pt)
|
||||
residuals = single_equation_pass(residuals, pt)
|
||||
|
||||
ok = newton_solve(residuals, pt, quat_groups=qg, max_iter=100, tol=1e-10)
|
||||
assert ok
|
||||
|
||||
# All raw constraints satisfied
|
||||
max_err = _eval_raw_residuals(bodies, constraints, pt)
|
||||
assert max_err < 1e-8
|
||||
|
||||
# arm at origin (Revolute), plate coplanar (z=0)
|
||||
env = pt.get_env()
|
||||
assert abs(env["arm/tx"]) < 1e-8
|
||||
assert abs(env["arm/ty"]) < 1e-8
|
||||
assert abs(env["arm/tz"]) < 1e-8
|
||||
assert abs(env["plate/tz"]) < 1e-8
|
||||
Reference in New Issue
Block a user